The present study aims to produce submicron surface roughening of aliphatic polyamide 6,6 (nylon 6,6) fabric using dielectric barrier discharge-based atmospheric low temperature plasma for improving the adhesion bonding with rubber. The plasma treatment was done in the time ranging from 15 s to 300 s. Formation of surface roughness on the fabric due to plasma treatment and the associated chemical changes were studied through high-resolution scanning electron microscope, geometrical surface roughness by Kawabata evaluation system surface tester, contact angle measurements and Fourier transform infrared in Attenuated total reflectance mode. Scanning electron microscope micrographs revealed the presence of submicron roughness on the nylon 6,6 fibre surface with pores of around 100 nm (0.1 µm) for the optimum treatment time of 180 s above which the pore merging effect dominated resulting in the net low surface roughness. Geometrical roughness (SMD) results were also well in agreement with the scanning electron microscope results for the roughening and the optimum effect of the plasma treatment. The control and plasma treated nylon 6,6 samples were used as reinforcements for rubber composite. The peel strength of the rubber composite, which is a measure of interfacial bonding, increased to 150% as the maximum for the optimum plasma treatment time of 180 s. Intense rubber deposits over the 180 s plasma treated samples were observed while only a few deposits of rubber were observed on the control fabric when their interfaces were examined through scanning electron microscope after peeling test.

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