is an open access repository that collects the work of Arts et Métiers ParisTech researchers and makes it freely available over the web where possible. Our depth of understanding on these points has matured significantly over time and, while there is not always universal agreement, it is at least possible to start highlighting factors important to standards. This paper examines these factors, including the welding parameters, restraint, hydrogen, and cracking index. When comparing different alloys having different thermal characteristics, the use of constant welding parameters (common practice) will result in variable weld penetration and weld pool shape, which can influence grain shape and microstructural features, which can result in inequitable weldability comparisons. Welding on test coupons having different dimensions can affect restraint, which will influence the residual stresses around the weldment. High restraint usually results in higher crack susceptibility. Also, hydrogen content present in a weldment depends on the thermal history, welding parameters, and surrounding atmosphere humidity, with high hydrogen contents associated to great cracking susceptibility. Finally, the selection of an appropriate cracking index is required for data analysis. Quantifications of crack length and minimum preheat temperature are common indexes used for comparison. Critical stress and hydrogen content are other indexes. But how well these indexes actually represent weldability are contentious issues. This paper will examine and quantify these issues in detail, thus providing the reader with an appreciation of all things that must be considered when preparing a standardized procedure for weldability testing.
The Welding Institute of Canada (WIC) test is a simple and standardised weldability test for hydrogen assisted cold cracking that was developed in the 80s. It has been extensively utilised by the industry to qualify safe welding envelopes but the difficult access to the weldment by instrumentation hinders its use for scientific research. Moreover the lack of repeatability arising from the traditional manual deposit and the short weld length causes industrial trials to have a low success rate. The present work proposes a modified geometry, referred to as the modified WIC (MWIC) test that shows: (1) an improved success rate of weld deposition, (2) an enhancement to instrument the weldment and (3) welding conditions in better accordance with the field pipeline girth welding conditions. The design is validated under a mechanised, shielded metal arc welding process with the cellulosic electrodes used for in-field pipeline construction.
Hydrogen-assisted cold cracking is generally accepted to be the consequence of a critical concentration of hydrogen trapped within a susceptible microstructure and subjected to a threshold level of stress. Traditionally, hardness has been used as a proxy for establishing the critical limits above which the risk of a hydrogen crack propagating is considered significant. However, developments in the steel-making process, in particular thermomechanically controlled processing, has brought into question the suitability of empirical hardness limits developed using older generation steels. In this paper, a safe welding boundary was established for single-pass root runs for API 5 L X70 steel welded with E6010 electrodes. Across this boundary, it was shown that hydrogen cracks were present in welds with hardness's well below the traditionally accepted threshold of 350 HV. This paper explores the use of nanoindentation as means of quantifying the susceptibility of welds deposited on high-strength low-alloy steels, using shielded metal arc welding, to hydrogen-assisted cold cracking. It is suggested that the use of the hardness/elastic modulus (H/E) ratio, which is directly related to the yield strength of a material, is a more suitable parameter to predict weld metal hydrogen-assisted cold cracking (HACC) susceptibility than is the hardness alone.
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