The oxygen‐barrier properties of amorphous polyethylene terephthalate‐based copolymers with various acid comonomers were examined. The incorporation of increasing amounts of isophthalate, phthalate, or naphthalate gradually reduced the permeability P toward the low values obtained for the corresponding homopolymers. The permeability of poly(ethylene 3,4′‐bibenzoate) homopolymer was only slightly lower than that of polyethylene terephthalate, and the copolymers correspondingly exhibited a very gradual decrease in P as the amount of 3,4′‐bibenzoate (3,4′BB) increased. In contrast, copolymerization with the linear isomer, 4,4′BB, produced a substantial increase in P. Generally, comonomer affected the solubility S less than the diffusivity D, and therefore changes in P reflected primarily changes in D for the polymers studied. The diffusivity and solubility depended on the copolymer composition in accordance with static and dynamic free‐volume concepts of gas permeability in glassy polymers. The solubility S correlated with the amount of free volume as determined by the glass‐transition temperature. Correlation of the diffusivity D with the magnitude of the subambient γ relaxation identified dynamic free volume with thermally activated conformational changes and segmental motions. Correspondence in the activation energy confirmed the relationship. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1889–1899, 2001

The improvement of oxygen‐barrier properties of glassy polyesters by orientation was examined. Poly(ethylene terephthalate) (PET), poly(ethylene naphthalate), and a copolymer based on PET in which 55 mol % of the terephthalate was replaced with bibenzoate (PET‐BB55) were oriented by constrained uniaxial stretching. In a fairly narrow window of stretching conditions near the glass‐transition temperature, it was possible to achieve uniform extension of the polyesters without crystallization or stress whitening. The processes of orientation and densification correlated with the conformational transformation of glycol linkages from gauche to trans. Oxygen permeability, diffusivity, and solubility decreased with the amount of orientation. A linear relationship between the oxygen solubility and polymer specific volume suggested that the cold‐drawn polyester could be regarded as a one‐phase densified glass. This allowed an analysis of oxygen solubility in accordance with free‐volume concepts of gas permeability in glassy polymers. Orientation was seen as the process of decreasing the amount of excess‐hole free volume and bringing the nonequilibrium polymer glass closer to the equilibrium (zero‐solubility) condition. Cold drawing most effectively reduced the free volume of PET‐BB55. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 862–877, 2002

ABSTRACT:In the quest to elucidate the solid-state structures of polymers, insight into the amorphous phase is particularly elusive. Although the permeability of small molecules is often measured as an important performance property, numerous researchers have found that a deeper analysis of the transport characteristics provides insight into polymer morphology, especially if used in combination with more usual characterization techniques. The transport of small gas molecules senses the permeable amorphous structure and probes the nature of the free volume. In recent years, our interest in the gas barrier of polyesters has resulted in an unusual opportunity to investigate the nature of the free volume in the polymer glassy state. This effort has been aided by access to aromatic polyesters with designed variations in their chemical structure. This review focuses on oxygen transport, supplemented with other methods of physical analysis, as a probe of the excess-hole free volume. The review addresses the profound effects of orientation and crystallization on the free volume of the glassy state. The discussion also presents a simple odel for the gas permeability of the isotropic glass based on lattice concepts and tests more sophisticated models for the gas permeability of semicrystalline polymers. The final section addresses other opportunities for fruitful applications of oxygen transport as a solid-state structure probe.

In the present study we examined the oxygen-transport properties of poly(ethylene naphthalate) (PEN) isothermally crystallized from the melt (melt crystallization) or quenched to the glass and subsequently isothermally crystallized by heating above the glass transition temperature (cold crystallization). The gauche/trans conformation of the glycol linkage was determined by infrared analysis, and the crystalline morphology was examined by atomic force microscopy (AFM). Explanation of the unexpectedly high solubility of crystallized PEN required a two-phase transport model consisting of an impermeable crystalline phase of constant density and a permeable amorphous phase of variable density. The resulting relationship between oxygen solubility and amorphous-phase density was consistent with free volume concepts of gas sorption. Morphological observations provided a structural model for solubility and permeability. The model consisted of a permeable amorphous matrix of constant density containing dispersed spherulites of lower permeability. The spherulites themselves were composites of impermeable crystallites and permeable interlamellar amorphous regions of lower density than the amorphous matrix. Dedensification of the interlamellar amorphous phase was due to the constrained nature of amorphous chains anchored to crystallites.

The interphase between two immiscible glassy polymers was probed using nanolayer films with tens to thousands of alternating layers of two polymers. Various combinations of poly(methyl methacrylate), polycarbonate, and a series of styrene-acrylonitrile copolymers were brought together by forced assembly. Continuous nanolayers with thickness on the size scale of the interphase were observed directly using atomic force microscopy. Interphase thickness was extracted from the layer thickness dependence of oxygen permeability. The interphase thickness showed the predicted dependence on the interaction parameter and correlated with interphase strength as measured with the T-peel test. Interphase specific volume, as determined by density, exhibited both positive and negative deviations from constituent additivity. The deviations correlated with the change in free volume hole size from positron annihilation lifetime spectroscopy but did not correlate directly with the parameter. The origin of the deviations was found in the nature of chain packing in the interphase, as evidenced by nonadditivity in entanglement molecular weight. The volumetric effects accounted for the glass transition behavior of the interphase material.