A transparent and flexible film heater was fabricated; based on a hybrid structure of poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) (PEDOT:PSS) and silver nanowires (Ag NWs) using a screen printing; which is a scalable production technology. The resulting film integrates the advantages of the two conductive materials; easy film-forming and strong adhesion to the substrate of the polymer PEDOT:PSS; and high conductivity of the Ag NWs. The fabricated composite films with different NW densities exhibited the transmittance within the range from 82.3% to 74.1% at 550 nm. By applying 40 V potential on the films; a stable temperature from 49 °C to 99 °C was generated within 30 s to 50 s. However; the surface temperature of the pristine PEDOT:PSS film did not increase compared to the room temperature. The composite film with the transmittance of 74.1% could be heated to the temperatures from 41 °C to 99 °C at the driven voltages from 15 V to 40 V; indicating that the film heater exhibited uniform heating and rapid thermal response. Therefore; the PEDOT:PSS/Ag NW composite film is a promising candidate for the application of the transparent and large-scale film heaters.
We fabricated a high-performance film heater based on a silver nanowire and polymethyl methacrylate (Ag NW-PMMA) composite film, which was synthesized with the assistance of mechanical lamination and an in situ transfer method. The films exhibit excellent conductivity, high figure of merit, and strong adhesion of percolation network to substrate. By controlling NW density, we prepared the films with a transmittance of 44.9-85.0% at 550 nm and a sheet resistance of 0.13-1.40 Ω sq. A stable temperature ranging from 130 °C-40 °C was generated at 3.0 V within 10-30 s, indicating that the resulting film heaters show a rapid thermal response, low driving voltage and stable temperature recoverability. Furthermore, we demonstrated the applications of the film heater in defrosting and a physical therapeutic instrument. A fast defrosting on the composite film with a transmittance of 88% was observed by applying a 9 V driving voltage for 20 s. Meanwhile, we developed a physical therapeutic instrument with two modes of thermotherapy and electronic-pulse massage by using the composite films as two electrodes, greatly decreasing the weight and power consumption compared to a traditional instrument. Therefore, Ag NW-PMMA film can be a promising candidate for diversified heating applications.
Transparent, conductive, and flexible Ag nanowire (NW)-polyimide (PI) composite films were fabricated by a facile solution method. Well-dispersed Ag NWs result in percolation networks on the PI supporting layer. A series of films with transmittance values of 53–80% and sheet resistances of 2.8–16.5 Ω/sq were investigated. To further verify the practicability of the Ag NWs-PI film in optoelectronic devices, we utilized it in a film heater and a flexible solar cell. The film heater was able to generate a temperature of 58 °C at a driving voltage of 3.5 V within 20 s, indicating its potential application in heating devices that require low power consumption and fast response. The flexible solar cell based on the composite film with a transmittance value of 71% presented a power conversion efficiency of 3.53%. These successful applications proved that the fabricated Ag NWs-PI composite film is a good candidate for application in flexible optoelectronic devices.
We demonstrated a general strategy to fabricate silver-coated copper nanowires by a galvanic replacement, which is guided by the chemical principle that metal ions (silver ions) with a relatively high reduction potential can galvanically etch nanostructure made from a less metal (copper). Well-dispersed and high-yielded copper nanowires were initially synthesized and then introduced into silver-ammonia solution for the growth of silver nanocrystals on the nanowire surfaces under vigorous oscillation. The results of X-ray diffraction, scanning electron microscope, and transmission electron microscope revealed that the silver nanocrystals were uniformly distributed on the copper nanowire surfaces to form Cu-Ag heterostructures. The concentration of silver-ammonia solution and the time of replacement reaction determine the size and density of the silver nanocrystals. Our investigation might pave the way to the synthesis of other bimetallic nanostructures via a facile, fast, and economical route.
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