Benefitting
from narrow band gap nonfullerene acceptors, continually
increasing power conversion efficiency (PCE) endows organic solar
cells (OSCs) with great potential for commercial application. Fabricating
high-performance OSCs with potential for large-scale coating and nonhalogenated
solvent processing is a necessity. Herein, we have proposed the use
of nonhalogenated solvents combined with high-temperature blade coating
to prepare a PM6 (poly[(2,6-(4,8-bis(5-(2-ethylhexyl-3-fluoro)thiophen-2-yl)benzo[1,2-b:4,5-b′]dithiophene))-alt-(5,5-(1′,3′-di-2-thienyl-5′,7′-bis(2-ethylhexyl)benzo[1′,2′-c:4′,5′-c′]dithiophene-4,8-dione)]):Y6
(2,2′-((2Z,2′Z)-((12,13-bis(2-ethylhexyl)-3,9-diundecyl-12,13-dihydro-[1,2,5]thiadiazolo[3,4-e]thieno[2″,3′′:4′,5′]thieno[2′,3′:4,5]pyrrolo[3,2-g]thieno[2′,3′:4,5]thieno[3,2-b]indole-2,10-diyl)bis(methanylylidene))bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene)))blend
active layer. The resultant OSCs deliver a PCE of 15.51% when the
PM6:Y6 active layer is blade-coated at 90 °C in nonhalogenated o-xylene (o-XY) host solvent containing
1,2-dimethylnaphthalene (DMN) additive. It is found that high-temperature
blade coating and nonhalogenated solvent additive DMN can suppress
excessive aggregation of Y6 and enhance the crystallinity of PM6 and
Y6 by regulating the dynamic process of active layer formation. Finally,
an optimized blend morphology with nanofibrous phase separation and
enhanced crystallinity are achieved for the PM6:Y6 active layer prepared
with high-temperature blade coating and nonhalogenated o-XY:DMN solvents, which not only shortens the film-drying time but
also leads to increased charge generation, transport, and collection
efficiency. The 1.00 cm2 OSCs prepared with high-temperature
blade coating and nonhalogenated solvents exhibit a high PCE of 13.87%.
This approach shows great potential for large-area fabrication of
OSCs.