Abstract.A rolling contact fatigue (RCF) differs from the classic fatigue in a stress-state. Nowadays, a prediction of the RCF is still not on the sufficient level. A lot of researchers tried to apply different multiaxial fatigue criteria (MFC) to the RCF, respectively they modified some or even proposed new one. Our paper focuses on assessment of bearing life estimation based on mentioned methods with experimental validation in laboratory. Comparison and summarization of different methods used in MFC life estimation is presented, with inclusion of fatigue material properties, hardness and probability. Mainly bearing steels are used for evaluation and region of high-cycle and giga-cycle fatigue.
Fused Deposition Modelling (FDM) is a fast-growing 3D printing technology. This technology expands rapidly even in households. Most users set print parameters only according to their own experience, regardless of the final mechanical properties. In order to predict the mechanical behaviour of the FDM-printed components, it is important to understand not only the properties of the printing material but also the effect of the printing process parameters on the mechanical properties. Components manufactured by FDM technology have an anisotropic structure, therefore the filling angle, fill shape, air gap, print orientation, and print temperature affect the resulting mechanical properties. This work deals with the change of mechanical properties depending on the setting of the filling angle, the shape of the filling, the orientation of the parts during printing, the influence of the material and pigment manufacturer.
Purpose This paper aims to focus on the evaluation of a polymer concrete as a three-dimensional (3D) printing material. An associated company has developed plastic concrete made from reused unrecyclable plastic waste. Its intended use is as a construction material. Design/methodology/approach The concrete mix, called PolyBet, composed of polypropylene and glass sand, is printed by the fused deposition modelling process. The process of material and parameter selection is described. The mechanical properties of the filled material were compared to its cast state. Samples were made from castings and two different orientations of 3D-printed parts. Three-point flex tests were carried out, and the area of the break was examined. Computed tomography of the samples was carried out. Findings The influence of the 3D printing process on the material was evaluated. The mechanical performance of the longitudinal samples was close to the cast state. There was a difference in the failure mode between the states, with cast parts exhibiting a tougher behaviour, with fractures propagating in a stair-like manner. The 3D-printed samples exhibited high degrees of porosity. Originality/value The results suggest that the novel material is a good fit for 3D printing, with little to no degradation caused by the process. Layer adhesion was shown to be excellent, with negligible effect on the finished part for the longitudinal orientation. That means, if large-scale testing of buildability is successful, the material is a good fit for additive manufacturing of building components and other large-scale structures.
3D concrete printing technology (3DCP) is a relatively new technology that was first established in the 1990s. The main weakness of the technology is the interface strength between the extruded layers, which are deposited at different time intervals. Consequently, the interface strength is assumed to vary in relation to the time of concrete casting. The proposed experimental study investigated the behavior of a hardened concrete mixture containing coarse aggregates that were up to 8 mm in size, which is rather unusual for 3DCP technology. The resulting direct tensile strength at the layer interface was investigated for various time intervals of deposition from the initial mixing of concrete components. To better understand the material behavior at the layer interface area, computed tomography (CT) scanning was conducted, where the volumetric and area analysis enabled validation of the pore size and count distribution in accordance with the layer deposition process. The analyzed CT data related the macroscopic anisotropy and the resulting crack pattern to the temporal and spatial variability that is inherent to the additive manufacturing process at construction scales while providing additional insights into the porosity formation during the extrusion of the cementitious composite. The observed results contribute to previous investigations in this field by demonstrating the causal relationships, namely, how the interface strength development is determined by time, deposition process, and pore size distribution. Moreover, in regard to the printability of the proposed coarse aggregate mixture, the specific time interval is presented and its interplay with interface roughness and porosity is discussed.
The paper focuses on the analysis of the eccentricity effect in the measurement of the hole-drilling residual stress. Relaxed strains were evaluated by computational simulation of the hole-drilling experiment using the finite element method. Errors induced by eccentricity were estimated for elastic and elastic-plastic states in area around the drilled hole due to the stress concentration. The invariance of the stress change with depth was assumed. The correction of eccentricity and plasticity effects in evaluation of residual stresses was realized within the EVAL 7 software (SINT Technology). The analysis shows that in elastic state the eccentricity and angular position of the drilled hole have a significant effect on relative residual stress errors. Correction according to the HDM method is very effective in this case. If the relative error of 5 % is allowed, which is in engineering practice acceptable, eccentricity of ±0.05 mm could be accepted without correction. When the combination of eccentricity and plasticity occurs, the correction of plasticity is more important in method 13-EXT-UN.
Aims. To assess the results of a biomechanical test of cadaveric specimens, comparing 2 methods of fixation of modified Lapidus arthrodesis in combination with arthrodesis of the first metatarsophalangeal joint. Methods. A total of 12 cadaveric specimens were used in the test. Arthrodesis of the first MTP joint was in all patients fixed with a Variable Angle LCP 1st MTP Fusion Plate 2.4/2.7. Two methods of fixation of the Lapidus arthrodesis were compared, i.e. fixation with two screws in the PS (plate-screw) version versus fixation with X-Locking Plate 2.4/2.7 in the PP (plate-plate) version. Measurements were obtained with the use of a testing machine ZWICK Z 020-TND with an optical device Mercury RT for measuring deformities. Each specimen was subjected to 3 loading options, a. displacement 5 mm, the support is placed under the proximal phalanx, b. displacement 5 mm, the support is placed under the first metatarsal head and c. load to failure, the support is placed under the first metatarsal head. Results. In all specimens the PS construct showed a statistically considerably higher stiffness than the PP construct. In all specimens treated with the PP construct the load to failure was lower than in the PS construct. For loading mode a., at a significance level of 0.05 (P<0.05), the P-value was 0.036, for mode b. the P-value was 0.007 and for loading mode c. the P-value was 0.006. In addition, age-related decrease in stiffness of the specimen was proved at a significance level of 5% (P=0.004). Conclusion.In all the three loading modes, the PS (plate-screw) construct showed a statistically higher stiffness than the PP (plate-plate) construct.
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