For thin-film silicon solar cells (TFSC), a one-dimensional photonic crystal (1D PC) is a good back reflector (BR) because it increases the total internal reflection at the back surface. We used the plane-wave expansion method and the finite difference time domain (FDTD) algorithm to simulate and analyze the photonic bandgap (PBG), the reflection and the absorption properties of a 1D PC and to further explore the optimal 1D PC design for use in hydrogenated amorphous silicon (a-Si:H) solar cells. With identified refractive index contrast and period thickness, we found that the PBG and the reflection of a 1D PC are strongly influenced by the contrast in bilayer thickness. Additionally, light coupled to the top three periods of the 1D PC and was absorbed if one of the bilayers was absorptive. By decreasing the thickness contrast of the absorptive layer relative to the non-absorptive layer, an average reflectivity of 96.7% was achieved for a 1D PC alternatively stacked with a-Si:H and SiO2 in five periods. This reflectivity was superior to a distributed Bragg reflector (DBR) structure with 93.5% and an Ag film with 93.4%. n-i-p a-Si:H solar cells with an optimal 1D PC-based BR offer a higher short-circuit current density than those with a DBR-based BR or an AZO/Ag-based BR. These results provide new design rules for photonic structures in TFSC.

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Ga0.51In0.49P/In0.01Ga0.99As/Ge triple-junction solar cells for space applications were grown on 4 inch Ge substrates by metal organic chemical vapor deposition methods. The triple-junction solar cells were obtained by optimizing the subcell structure, showing a high open-circuit voltage of 2.77 V and a high conversion efficiency of 31% with 30.15 cm2 area under the AM0 spectrum at 25 °C. In addition, the In0.01Ga0.99As middle subcell structure was focused by optimizing in order to improve the anti radiation ability of triple-junction solar cells, and the remaining factor of conversion efficiency for middle subcell structure was enhanced from 84% to 92%. Finally, the remaining factor of external quantum efficiency for triple-junction solar cells was increased from 80% to 85.5%.

Abstract:One of the foremost challenges in designing thin-film silicon solar cells (TFSC) is devising efficient light-trapping schemes due to the short optical path length imposed by the thin absorber thickness. The strategy relies on a combination of a high-performance back reflector and an optimized texture surface, which are commonly used to reflect and scatter light effectively within the absorption layer, respectively. In this paper, highly promising light-trapping structures based on a photonic crystal (PC) for TFSCs were investigated via simulation and experiment. Firstly, a highly-reflective one-dimensional photonic crystal (1D-PC) was designed and fabricated. Then, two types of 1D-PC-based back reflectors (BRs) were proposed: Flat 1D-PC with random-textured aluminum-doped zinc oxide (AZO) or random-textured 1D-PC with AZO. These two newly-designed BRs demonstrated not only high reflectivity and sufficient conductivity, but also a strong light scattering property, which made them efficient candidates as the electrical contact and back reflector since the intrinsic losses due to the surface plasmon modes of the rough metal BRs can be avoided. Secondly, conical two-dimensional photonic crystal (2D-PC)-based BRs were investigated and optimized for amorphous a-SiGe:H solar cells. The maximal absorption value can be obtained with an aspect ratio of 1/2 and a period of 0.75 µm. To improve the full-spectral optical properties of solar cells, a periodically-modulated PC back reflector was proposed and experimentally demonstrated in the a-SiGe:H solar cell. This periodically-modulated PC back reflector, also called the quasi-crystal structure (QCS), consists of a large periodic conical PC and a randomly-textured Ag layer with a feature size of 500-1000 nm. The large periodic conical PC enables conformal growth of the layer, while the small feature size of Ag can further enhance the light scattering. In summary, a comprehensive study of the design, simulation and fabrication of 1D-PC-and 2D-PC-based back reflectors for TFSCs was carried out. Total absorption and device performance enhancement were achieved with the novel PC light-trapping systems because of their high reflectivity or high scattering property. Further research is necessary to illuminate the optimal structure design of PC-based back reflectors and high solar cell efficiency.

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New-type back reflectors based on one-dimensional photonic crystal (1D PC) for amorphous silicon thin film solar cells have been investigated, designed and fabricated. These 1D PCs consist of alternating amorphous Si (a-Si) and silicon dioxide (SiOx), of which the deposition process is compatible with current silicon thin film solar cells technology. Results indicate that the total reflectance of 1D PCs increases with the increase of period number. An average reflectance over 96% can be achieved in the range from 500 to 750 nm with 4 periods or more. Applying the 4-period 1D PC as back reflector in NIP amorphous silicon thin film solar cell with device-configuration of glass/1D PC/AZO/NIP a-Si:H/ITO, a conversion efficiency of 7.9% can be obtained, which is comparable to the AZO/Ag-based solar cell of 7.7% and is much better than the SS-based solar cell of 6.9% (a relative enhancement of 14.5%).

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