As an increasing number of 6000-ft plus deepwater developments come on stream in the Gulf of Mexico (GoM), project economics dictate that fewer subsurface drill centers be used to develop these fields. This in turn requires longer step-out wells, pushing kickoff points higher up the wellbore, often occurring within extensive salt bodies. Salt drilling is still a relatively new practice and presents operators with many drilling challenges that are still not totally understood. Adding a directional component to drilling through salt not only magnifies the issues of traditional salt drilling, but introduces new challenges that require different approaches to ensure successful delivery. This paper will discuss the challenges faced and the lessons learned by two major deepwater GoM operators along with the directional service company in drilling directionally through the salt. Together, these companies have drilled over 100,000-ft of salt in the GoM and are considered pioneers in deepwater salt drilling. They have encountered and managed many of the challenges that extend past the traditional predrill and real-time directional issues, into the post drilling phase with issues such as casing and cement design for managing salt loading and ensuring long term wellbore viability. This paper presents several case studies that investigate and discuss directional drilling through salt, comparing variables such as hole size, bottomhole assembly (BHA) configuration, under-reamer selection, wellbore trajectory and directional control. The importance of geomechanics in the predrill planning of these directional salt wells is also discussed, and its link to casing design and cementing issues will be examined. The paper concludes by identifying critical areas for success in drilling directionally through salt, and will attempt to identify current technical drilling limits for pushing this envelope even further. Introduction The Gulf of Mexico (GoM) is well known for its extensive subsurface salt structures that have aided in trapping much of the hydrocarbons found here. Figure 1 illustrates the extent of the salt coverage, in relation to multiple deepwater discovery wells. As deepwater exploration successes progress into the development drilling phase, and with the increasingly recognized potential of the GoM's Lower Tertiary trend, (much of the 33,000sq mi trend is covered by a thick salt canopy, Figure 2) the requirement for deepwater wells to penetrate salt have become almost mandatory. More information on GoM salt coverage is presented in the OCS Report 2007–021 Deepwater Gulf of Mexico (2007). Over the next several years, successful and efficient drilling of salt will play an increasingly major role in achieving many of the area's deepwater drilling objectives. In order to meet this challenge, the ability to directionally drill through salt and to understand and manage the issues this introduces will be a key factor for deepwater operators. This paper will explore in further detail, the drivers for directional drilling in salt, the challenges that it introduces and will discuss the enabling and emerging technology required to execute this relatively new aspect of deepwater drilling. Three case studies from different deepwater GoM operators will be reviewed, and the lessons and recommendations derived from these presented. The paper will draw upon these and other GoM salt drilling experiences to formulate a comprehensive package of the requirements for the planning and drilling directionally through salt.
Stick-slip oscillations are self-sustained and periodic twist and torque oscillations of a rotating drill string, characterized by large and harmful variations of the downhole rotation speed. This paper is a field evaluation of an active stick-slip prevention system.The evaluated system is active with smart control of the top drive, meaning the top drive speed is varied in a way that dampens stick-slip oscillations. It is software based, in many cases it requires no extra instrumentation and can be implemented on virtually any types and brands of top drives.The paper includes field test results, both from ordinary tests with surface data on top drive speed and torque, and from special tests including downhole measurements. The field data verified existence of the expected 2 nd mode stick-slip in longer strings and proved that the system is able to reduce the downhole speed variations. Therefore a general conclusion is that the active stick-slip prevention system significantly lowers the critical rotation speed below which stick-slip oscillations persist. Simultaneous surface and downhole measurements indicate that the reduction of stick-slip oscillations improved drilling performance and the rate of penetration (ROP).The positive field test results are good news to the drilling industry that has struggled for a long time with harmful stickslip oscillations, causing premature tool failures, excessive bit wear and poor drilling rate. Installation and use of an active stick-slip prevention system is therefore a very cost effective solution to a long outstanding problem.
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