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Direct metal laser sintering (DMLS) is a technique to manufacture complex functional mechanical parts from a computer-aided design (CAD) model. Usually, the mechanical components produced by this procedure show higher residual porosity and poorer mechanical properties than those obtained by conventional manufacturing techniques. In this work, a Co-Cr-Mo alloy produced by DMLS with a composition suitable for biomedical applications was submitted to hardness measurements and structural characterization. The alloy showed a hardness value remarkably higher than those commonly obtained for the same cast or wrought alloys. In order to clarify the origin of this unexpected result, the sample microstructure was investigated by X-ray diffraction (XRD), electron microscopy (SEM and TEM) and energy dispersive microanalysis (EDX). For the first time, a homogeneous microstructure comprised of an intricate network of thin ε (hcp)-lamellae distributed inside a γ (fcc) phase was observed. The ε-lamellae grown on the {111}γ planes limit the dislocation slip inside the γ (fcc) phase, causing the measured hardness increase. The results suggest possible innovative applications of the DMLS technique to the production of mechanical parts in the medical and dental fields.

The hydrogen desorption kinetics from pure and Nb-doped MgH2 samples was studied as function of the Nb concentration 610−4Nb/Mg510−2. Structural and kinetics analyses indicate that Nb acts as catalyst both when Nb atoms aggregate forming NbH clusters dispersed in the MgH2 and also when Nb is contained as atomic impurity. It is suggested that the local atomic environment around the Nb atom acts as seed for h-Mg phase nucleation which constitutes the rate limiting step for the hydrogen kinetics while, when the Nb concentration exceeds about 1 at. %, the rate limiting step is hydrogen diffusion

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Extended x-ray absorption fine structure spectroscopy, x-ray diffraction and transmission electron microscopy were used to analyze the Nb coordination and clustering in Nb-doped (5 at. %) h-Mg film samples deposited by rf magnetron sputtering. Results show that the catalytic effect of the Nb doping in the H-2 absorption and desorption kinetics is connected with the formation of Nb nanoclusters dispersed in the host matrix. The H-2 desorption from beta-MgH2 is favored by local elastic stresses produced by beta-NbH0.89 clusters on the MgH2 matrix that reduces the stability of the hydride phase and by preferential paths in the nanocomposite hydride

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Nanocrystalline magnesium deuteride thin films with the β-MgD2 structure were prepared by vacuum evaporation of hexagonal magnesium (h-Mg) samples and thermal annealing in 0.15 MPa D2 atmosphere at 373 K. Thermal desorption spectroscopy analysis indicated that the rate-limiting step in the deuterium desorption was given by the thermal decomposition of the deuteride phase. The activation energy Δg of the β-MgD2→h-Mg+D2 reaction scaled from 1.13±0.03 eV in 650-nm-thick films to 1.01±0.02 eV in 75-nm-thick films most likely as consequence of different stress and defect level. Positron annihilation spectroscopy analysis of the thin-film samples submitted to deuterium absorption and desorption cycles reveal the presence of a high concentration of void-like defects in the h-Mg layers after the very first decomposition of the β-MgD2 phase, the presence of these open volume defects reduces the D2 absorption capacity of the h-Mg thin film.