Recent research on high-gradient radio frequency (RF) accelerating structures indicates that the use of hard copper alloys provides improvement in high gradient performance over annealed copper. Such structures are made by bonding individually manufactured parts. However, there are no well-established bonding techniques that preserve the hardness, surface finish and cleanliness required for high gradient operation. To preserve the copper hardness, RadiaBeam has developed a joining technique based on electron beam welding. This technique provides efficient bonding with strong, clean welds and minimal thermal loading, while maintaining a clean inner RF environment. Our RF design and fabrication methodology limits the small heat affected zone to the outer cavity envelop, with virtually no distortions or thermal loading of critical RF surfaces. It also incorporates provisions to precisely control the gap despite conventional issues with weld joint shrinkage. To date we have manufactured and validated an RF accelerating structure joined by electron-beam welding that incorporates a novel open split design to significantly reduce the assembly complexity and cost. In this paper, we will present the electromagnetic design of this structure, discuss bonding, and present the results of high-power tests, where the accelerating gradients of 140 MV/m with surface peak fields of 400 MV/m were achieved for flat-top pulse length of 600 ns with an RF breakdown rate of 10-4 1/(pulse∙m).
Thermionic RF guns are the source of electrons used in many practical applications, such as drivers for synchrotron light sources, preferred for their compactness and efficiency. RadiaBeam Systems has developed a new thermionic RF gun for the Advanced Photon Source at Argonne National Laboratory, which would offer substantial improvements in reliable operations with robust interface between the thermionic cathode and the cavity, as well as better RF performance, compared to existing models. This improvement became possible by incorporating new pi-mode electromagnetic design, robust cavity back plate design, and a cooling system that will allow stable operation for up to 1 A of beam current and 100 Hz rep rate at 3.0 μs RF pulse length, and 70 MV/m peak on axis field in the cavity. In this paper we discuss the electromagnetic and engineering design of the cavity and provide the test results of the new gun.
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