Lightweight ultra-fine grained (<1 µm size) YSZ-SiC composites, with a combination of high hardness, high flexural strength and high fracture toughness, were successfully prepared by mechanical milling followed by spark plasma sintering. The YSZ-SiC composites exhibited high hardness (1320 GPa), which is very similar to the hardness of SiC. The YSZ-SiC composites also exhibited high flexural strength (as high as 1142 MPa) and high fracture toughness (up to approximately 8 MPa-m 1/2 ), which are similar to those of the fine-grained YSZ. Such a combination of mechanical properties was attributed to the fine microstructure with a distinct feature consisting of almost continuous network of YSZ phase around SiC particles. It has been demonstrated that a combination of these unique microstructural characteristics was very effective in suppressing the initiation of cracks and governing the path of their subsequent growth during fracture, leading to excellent combination of mechanical properties.
Ti6Al4V-HA composites have been recognized for their potential for biomedical implantation purposes. In the present study, Ti6Al4V-HA composites were fabricated by Powder Injection Molding (PIM) route. Ti6Al4V-HA feedstock at a ratio of 87:13 vol.% was prepared by using a binder system consisting of palm stearin (PS) and polyethylene (PE). The Critical Powder Volume Percentage (CPVP) value for Ti6Al4V-HA was 68 vol.%. Ti6Al4V-HA feedstock was developed at 66 vol.% powder loading. Ti6Al4V-HA feedstock showed pseudoplastic behaviour with a low viscosity and low activation energy of flow and was successfully injected into a tensile bar shape. The debinding process involved a solvent and thermal debinding operation. The debonded parts were sintered at 1300 °C, and the influence of the presintering stage on the physical and mechanical properties of the sintered parts was investigated. It was proven that the presintering stage was able to restrain the transformation of Ti6Al4V into Ti3Al (α2) as well as the decomposition of HA. These are key findings ideas for the designing of sintering parameters, where the decomposition of HA becoming the main problem in the sintering of Ti6Al4V-HA composites at a high temperature. The obtained results also showed that the sintered parts had a porous structure, which looked promising for their use in biomedical implantations. purposes.
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