Poly(lactic acid) (PLA) was melt mixed in a laboratory extruder with poly(butylene adipate-co-terephthalate) (PBAT) and poly(butylene succinate) (PBS) in the presence of polypropylene glycol di glycidyl ether (EJ400) that acted as both plasticizer and compatibilizer. The process was then scaled up in a semi-industrial extruder preparing pellets having different content of a nucleating agent (LAK). All of the formulations could be processed by blowing extrusion and the obtained films showed mechanical properties dependent on the LAK content. In particular the tearing strength showed a maximum like trend in the investigated composition range. The films prepared with both kinds of blends showed a tensile strength in the range 12–24 MPa, an elongation at break in the range 150–260% and a significant crystallinity.

In this work, composites based on poly(3-hydroxybutyrate-3-hydroxyvalerate) (PHB-HV) and waste wood sawdust (SD) fibers, a byproduct of the wood industry, were produced by melt extrusion and characterized in terms of processability, thermal stability, morphology, and mechanical properties in order to discriminate the formulations suitable for injection molding. Given their application in agriculture and/or plant nursery, the biodegradability of the optimized composites was investigated under controlled composting conditions in accordance with standard methods (ASTM D5338-98 and ISO 20200-2004). The optimized PHB-HV/SD composites were used for the production of pots by injection molding and their performance was qualitatively monitored in a plant nursery and underground for 14 months. This study presents a sustainable option of valuation of wood factory residues and lowering the production cost of PHB-HV-based compounds without affecting their mechanical properties, improving their impact resistance and biodegradability rates in terrestrial environments.

Bio-composites based on polyhydroxyalkanoates (PHAs) and fibres of Posidonia oceanica (PO) were investigated to assess their processability by extrusion, mechanical properties, and potential biodegradability in a natural marine environment. PHAs were successfully compounded with PO fibres up to 20 wt % while, at 30 wt % of fibres, the addition of 10 wt % of polyethylene glycol (PEG 400) was necessary to improve their processability. Thermal, rheological, mechanical, and morphological characterizations of the developed composites were conducted and the degradation of composite films in a natural marine habitat was evaluated in a mesocosm by weight loss measure during an incubation period of six months. The addition of PO fibres led to an increase in stiffness of the composites with tensile modulus values about 80% higher for composites with 30 wt % fibre (2.3 GPa) compared to unfilled material (1.24 GPa). Furthermore, the impact energy markedly increased with the addition of the PO fibres, from 1.63 (unfilled material) to 3.8 kJ/m2 for the composites with 30 wt % PO. The rate of degradation was markedly influenced by seawater temperature and significantly promoted by the presence of PO fibres leading to the total degradation of the film with 30 wt % PO in less than six months. The obtained results showed that the developed composites can be suitable to manufacture items usable in marine environments, for example, in natural engineering interventions, and represent an interesting valorisation of the PO fibrous wastes accumulated in large amounts on coastal beaches.

In order to produce sustainable, bio-based and highly biodegradable materials, composites based on poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) and fibers of Posidonia oceanica (PO), a dominant Mediterranean seagrass, were produced by simple melt mixing and characterized in terms of thermal stability, morphology and rheological/mechanical properties. In view of their potential application in marine environments, degradation of the developed composites was evaluated under simulated and real marine environmental conditions for 1 year. Using 10 wt % of acetyl tributyl citrate (ATBC) as a plasticizer, smooth processing was achieved for up to 30 wt % of PO fibers, despite the reduction of the melt fluidity observed with increasing fiber loading. The tensile modulus slightly increased (from 2 to 2.4 GPa) while the tensile strength and the elongation decreased (from 23.6 to 21.5 MPa and from 3.2 to 1.9%, respectively) by increasing the PO fiber content from 0 to 30 wt %. Interestingly, the impact resistance of the composites increased with the increasing of the PO content: the Charpy’s impact energy increased from 3.6 (without fiber) to 4.4 kJ/m2 for the composite with 30 wt %. The results of the aerobic biodegradation under simulated marine conditions showed that the presence of PO fibers favored the physical disintegration of the composite increasing the biodegradation rate of the polymeric matrix: after 216 days, the composite with 20 wt % PO fibers showed a biodegradability of about 30% compared to 20% of the composite without fibers. Under real marine conditions, the specimens containing PO fibers showed higher weight losses and deterioration of tensile properties compared to those without fibers. Presumably, biodegradation occurred after colonization of the specimen, and the specimens with 20 wt % PO fibers showed well-developed biofilm consisting of bacteria and fungi on the surface after only 3 months of incubation in marine sediments, unlike the no-fiber specimens. Consequently, the persistence of an adequate mechanical performance for a relatively long period (1 year), due to a moderate rate of biodegradation in the marine environment, make the developed PHBV/PO composites particularly suitable for the production of relatively low-cost and biodegradable items which are usable in the sea and/or sand dunes, increasing the market opportunities for biopolymers such as PHBV and, at the same time, finding an eco-sustainable valorization for the PO fibrous residues accumulated in large quantities on Mediterranean beaches, which represents a problem for coastal municipalities.

Poly(lactic acid)/triacetine plasticized cellulose acetate (PLA/pCA) blends were prepared by extrusion at two different temperatures and tetrabutylammonium tetraphenyl borate (TBATPB) was added as a transesterification catalyst to reactively promote the formation of PLA-CA copolymer during the reactive extrusion. The occurrence of chain scission in the PLA phase and branching/crosslinking in the CA phase in the presence of TBATPB, resulting also in a darkening of the material, were demonstrated by studying torque measurements and by performing proper thermogravimetric tests on CA with the different additives. Tensile and impact tests onto the blends prepared at the lower temperature showed better properties than the ones obtained at a higher temperature. Then, the mechanical properties of PLA/plasticized cellulose acetate (pCA) blends prepared at the lower temperature were investigated as a function of the content of plasticized CA in the blend. A range of compositions was observed where blends exhibited improved impact properties with respect to pure PLA without a significant decrease in their elastic modulus. The study of the phase morphology of the blends revealed that the occurrence of reactive compatibilization did not significantly affect the phase distribution. In general, fibrillar CA particles were formed in the PLA matrix during extrusion, thus allowing the preparation of CA fibre reinforced composites. The trend of morphology as a function of the composition and processing conditions was then discussed by considering the evolution of phase morphology in immiscible polymer blends.

The thermal, mechanical and viscoelastic properties of biocomposites of poly(lactic acid) (PLA) with 20 wt.% of potato pulp powder were investigated. The potato pulp powder utilized is a byproduct from the production and extraction of starch. The results showed that the potato pulp powder does not act as reinforcement, but as filler for PLA, due to an unfavorable aspect ratio and the irregular shape of the particles. In order to improve the mechanical response of the PLA/potato pulp powder biocomposites, surface treatment of the potato pulp particles with bio-based and petroleum-based waxes was investigated. This treatment was found to improve the properties of the biocomposites, enhancing the adhesion between the PLA based polymeric matrix and the potato pulp fibers. The best result is obtained with a petroleum-based wax, but also the bio-based waxes lead to good mechanical properties of the biocomposite. Thus, the addition to PLA of potato pulp powder, treated with waxes, appears a method able to (i) utilize and valorize an abundant agro-food biomass such as potato pulp, according to the principles of circular economy, (ii) favor the production of articles with properties valuable for practical applications, and (iii) reduce the cost of the final products, considering the relatively high cost of PLA.

In the present study, for the first time the evolution of tensile mechanical properties of different poly(3-hydroxybutyrate-co-3-hydroxyvalerate) copolymers (PHBV8 and PHBV12, with 8 mol% and 12 mol% of HV co-units, respectively) as a function of the storage time at room temperature has been investigated in parallel with the quantification of the crystalline, mobile amorphous, and rigid amorphous fractions. A comparison with the evolution of the crystalline and amorphous fractions in the homopolymer poly(3-hydroxybutyrate) (PHB) was also performed. For all the samples, the crystallinity was found to slightly increase during storage. In parallel, the mobile amorphous fraction (MAF) decreased markedly, with the result that a relevant increase in the rigid amorphous fraction (RAF) was detected. The RAF content in the copolymers was lower than that of PHB. For all the samples, the RAF formation during aging was ascribed to the growth of secondary crystals in geometrically restricted areas. It was demonstrated that the storage at Troom leads in PHB, PHBV8, and PHBV12 to a progressive increase in the total solid fraction (crystal phase + rigid amorphous fraction) and to a simultaneous physical aging of the rigid amorphous fraction. The two different processes cannot be separated and distinguished, so that only the resulting effect on the mechanical properties was considered. The experimental elastic modulus of both PHBV8 and PHBV12 was found to increase regularly with the total solid fraction, as well as the tensile strength. Conversely, the elongation at break turned out to be an increasing function of the mobile amorphous fraction. The elastic moduli of the crystalline, mobile amorphous, and rigid amorphous fractions of PHBV8 and PHBV12 were estimated by means of a three-phase modified Takayanagi's model, to take into account also the contribution of the rigid amorphous fraction. The calculated values were found in agreement with theoretical expectations.

The thermal, mechanical, and rheological properties of biocomposites of poly(lactic acid) (PLA) with potato pulp powder were investigated in order to (1) quantify how the addition of this filler modifies the structure of the polymeric material and (2) to obtain information on the possible miscibility and compatibility between PLA and the potato pulp. The potato pulp powder utilized is a residue of the processing for the production and extraction of starch. The study was conducted by analyzing the effect of the potato pulp concentration on the thermal, mechanical, and rheological properties of the biocomposites. The results showed that the potato pulp powder does not act as reinforcement but as filler for the PLA polymeric matrix. A progressive decrease in elastic modulus, tensile strength, and elongation at break was observed with increasing the potato pulp percentage. This moderate loss of mechanical properties, however, still meets the technical requirements indicated for the production of rigid packaging items. The incorporation of potato pulp powder to PLA offers the possibility to reduce the cost of the final products and promotes a circular economy approach for the valorization of agro-food waste biomass.