This review discusses principal patterns that govern the processes of lignins’ catalytic oxidation into vanillin (3-methoxy-4-hydroxybenzaldehyde) and syringaldehyde (3,5-dimethoxy-4-hydroxybenzaldehyde). It examines the influence of lignin and oxidant nature, temperature, mass transfer, and of other factors on the yield of the aldehydes and the process selectivity. The review reveals that properly organized processes of catalytic oxidation of various lignins are only insignificantly (10–15%) inferior to oxidation by nitrobenzene in terms of yield and selectivity in vanillin and syringaldehyde. Very high consumption of oxygen (and consequentially, of alkali) in the process—over 10 mol per mol of obtained vanillin—is highlighted as an unresolved and unexplored problem: scientific literature reveals almost no studies devoted to the possibilities of decreasing the consumption of oxygen and alkali. Different hypotheses about the mechanism of lignin oxidation into the aromatic aldehydes are discussed, and the mechanism comprising the steps of single-electron oxidation of phenolate anions, and ending with retroaldol reaction of a substituted coniferyl aldehyde was pointed out as the most convincing one. The possibility and development prospects of single-stage oxidative processing of wood into the aromatic aldehydes and cellulose are analyzed.
Pine wood was processed into vanillin (up to 18 wt. % based on the lignin) and cellulose (typically 84-93 % of the initial amount in the wood) by one-stage catalytic oxidation, followed by enzymatic hydrolysis of the resulting cellulose into glucose (reducing sugar yield up to 70 % based on the cellulose). Correlation between the cellulose conversion in hydrolysis and the lignin 2 content in the post-oxidation lignocellulosic material was established, conforming to the general trend for the products of various delignification methods. The obtained results demonstrate the practical possibility of efficient two-step processing of wood into vanillin and glucose.
Solid acid catalysts of cellulose hydrolysis in aqueous media attract considerable research interest because of the ease of their separation from the reaction products. The nature of interaction between the two solids is a relevant topic of ongoing research. One aspect of behavior of solid acids in water was not previously discussed in literature with regard to hydrolysis of cellulose: electrolytic dissociation and formation of electric double layers. In this work, on theoretical level, we consider the role of the double layer created by the solid acid when cellulose hydrolysis takes place. The diffuse layer of protons is regarded as the medium where the hydrolysis reaction occurs. Protonation of cellulose by these protons imparts positive charge onto its surface, and cellulose is electrostatically attracted to the polyanion of the catalyst. Thus, the two solid surfaces stay close to each other despite Brownian motion; this allows explaining the high activity of solid catalysts even when chemisorption of carbohydrates on a catalyst is not favorable.
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