Heterogeneous catalysis of the HCl oxidation by oxygen (Deacon process)
over RuO2 is a green chemistry route to recover high purity
Cl2 from HCl waste in an almost energy neutral way on a
large industrial scale. The outstanding properties of RuO2-based catalysts are long-term stability under such harsh reaction
conditions
and high catalytic activity, allowing for lower reaction temperatures
and hence for higher Cl2 conversions at equilibrium. In
this Feature Article, I will be reviewing the atomic-scale insights
into this Deacon process gained on single-crystalline RuO2(110) model catalysts. The extraordinary stability of RuO2(110) is traced to the selective and self-limited replacement of
bridging surface oxygen by chlorine, thereby transforming active surface
sites with basic Brønsted character into inactive sites and thereby
suppressing the bulk chlorination of RuO2. The reaction
mechanism has been clarified by utilizing experimental surface science
techniques together with density functional theory (DFT) calculations.
Oxygen adsorption proceeds dissociatively across two neighboring undercoordinated
Ru sites, thereby forming two undercoordinated surface on-top O (Oot) atoms (homolytic cleavage). These Oot species
are able to accept H from dissociative adsorption of HCl to form on-top
Cl (Clot) and on-top hydroxyl groups (OotH).
The heterolytic cleavage of HCl requires both acidic (undercoordinated
Ru) and basic surface centers (undercoordinated O). Another H-transfer
to the hydroxyl groups produces the byproduct water which desorbs
at 420 K. The recombination of adjacent adsorbed
Clot produces finally the desired product Cl2, an elementary reaction step with the highest activation barrier
of 228 kJ/mol. Yet, oxygen adsorption constitutes the rate-determining
step in the Deacon process over RuO2(110) under typical
reaction conditions since strongly adsorbed Clot blocks
dissociative oxygen adsorption. The overall reaction mechanism is
governed by a delicate interplay of surface kinetics and thermodynamics,
i.e., the adsorption energies of reactants, reaction intermediates and products.