International audienceIncorporation of porosity into a monolithic material decreases the effective thermal conductivity. Porous ceramics were prepared by different methods to achieve pore volume fractions from 4 to 95%. A toolbox of analytical relations is proposed to describe the effective thermal conductivity as a function of solid phase thermal conductivity, pore thermal conductivity, and pore volume fraction (νp). For νp < 0.65, the Maxwell–Eucken relation for closed porosity and Landauer relation for open porosity give good agreement to experimental data on tin oxide, alumina, and zirconia ceramics. For νp > 0.65, the thermal conductivity of kaolin-based foams and calcium aluminate foams was well described by the Hashin Shtrikman upper bound and Russell’s relation. Finally, numerical simulation on artificially generated microstructures yields accurate predictions of thermal conductivity when fine detail of the spatial distribution of the phases needs to be accounted for, as demonstrated with a bio-aggregate material
Textured kaolinite and halloysite-based materials were shaped by tape casting in order to promote the alignment of clay particles along the tape casting direction and to investigate the structure evolution of these phyllosilicates during the dehydroxylation process. The crystallinity indexes HI and R2 of the starting kaolins (KRG and KCS) were determined and appeared close to values found for the well-ordered reference kaolin KGa-1b. The halloysite clay exhibited trimodal grain size distribution and tended to be less textured than KRG and KCS according to the (002) pole figures performed on green tapes. The constant heating rate derived kinetic parameters matched the expected range. We followed the dehydroxylation of kaolinite and halloysite through in situ high-temperature X-ray diffraction measurements at the ESRF synchrotron radiation source on the D2AM beamline. The dehydroxylation of these kaolinite and halloysite occurred between 425 °C and 675 °C for KRG and KCS and from 500 °C to 650 °C for halloysite. In addition, the evolution of the basal distance of kaolinite regarding the heat treatment temperature confirmed that the dehydroxylation process occurred in three steps: delamination, dehydroxylation, and formation of metakaolinite. The calculated coefficient of thermal expansion (CTE) along the c axe values were close to 17 × 10−6 °C−1 for kaolinite (KCS and KRG) and 14 × 10−6 °C−1 for halloysite.
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