Simulation has become a prerequisite in engineering and science today for visualization of ideas and concepts. In nondestructive evaluation, simulation is increasingly used to show how an inspection method functions with regard to the component to be inspected and is even used for determining the probability of detection of a respective flaw with regard to the inspection method applied. Probability of detection in non-destructive evaluation is optimized in a way that the best sensor positions, as well as sensor tracking paths, can be found through simulation. In classical non-destructive evaluation, a transducer or transducer array can be virtually moved over the surface of a component to be inspected until a full capture of the component's surface and hopefully volume is achieved in terms of the inspection process. However, with structural health monitoring, no movement of the transducers is possible in case those become an integral and hence fixed part of the component considered. Determining the optimum position of a respective structural health monitoring transducer network can therefore only be achieved through optimization procedures, where numerical simulation is possibly the only viable solution to get this done. Establishing a numerical simulation platform for structural health monitoring purposes has been the major objective of the recently completed INDEUS (Integration of Non-Destructive Evaluation-based Ultrasonic Simulation) project, which is described in this article. The open simulation platform includes different simulation tools, where the requirements and options for further extension of those tools and different test cases applied for validation so far are described. The target is to even simulate real complex structures such as applied in civil, aeronautical, and other engineering disciplines made of metallic and polymer-based monolithic and composite materials where the digital models are inherited from traditional computer-aided design and finite element-based designs. This lays the ground for determining the probability of damage for a given loading condition and structure, and the propagation of guided waves in the structure considered for an undamaged and a damage tolerant condition. From those simulation results, the determination of an optimum configuration of sensing transducers for a given set of actuating transducers is then shown for a guided wave-based structural health monitoring system solution to be designed allowing the tolerable damage to be detected reliably.
Structural Health Monitoring (SHM) systems require integration of non-destructive technologies into structural design and operational processes. Modeling and simulation of complex NDE inspection processes are important aspects in the development and deployment of SHM technologies. Ray tracing techniques are vital simulation tools to visualize the wave path inside a material. These techniques also help in optimizing the location of transducers and their orientation with respect to the zone of interrogation. It helps in increasing the chances of detection and identification of a flaw in that zone. While current state-of-the-art techniques such as ray tracing based on geometric principle help in such visualization, other information such as signal losses due to spherical or cylindrical shape of wave front are rarely taken into consideration. The problem becomes a little more complicated in the case of dispersive guided wave propagation and near-field defect scattering. We review the existing models and tools to perform ultrasonic NDE simulation in structural components. As an initial step, we develop a ray-tracing approach, where phase and spectral information are preserved. This enables one to study wave scattering beyond simple time of flight calculation of rays. Challenges in terms of theory and modelling of defects of various kinds are discussed. Various additional considerations such as signal decay and physics of scattering are reviewed and challenges involved in realistic computational implementation are discussed. Potential application of this approach to SHM system design is highlighted and by applying this to complex structural components such as airframe structures, SHM is demonstrated to provide additional value in terms of lighter weight and/or longevity enhancement resulting from an extension of the damage tolerance design principle not compromising safety and reliability.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.