The compliant, continuum, and configurable robotics field in general has gained growing interest in the past years especially with the exciting advances in artificial intelligence technology, [1] which could enable various valuable applications ranging from manufacturing to safety and healthcare. [2,3] Soft robots are of notable interest because, unlike their rigid counterpart, they can easily deform while being mechanically resilient, [4,5] adapt to the outer environment without harm to humans, [6] and finally, enable low-cost manufacturing. [7] For robots to interact with the outer environment and complete tasks, a set of sensors and actuators need to be integrated into the system. Soft robots, in specific, present additional challenges because their sensing and actuation devices are generally highly integrated within the body of the robot and its whole functionality. These challenges become even more critical when the soft robot is scaled down to sub-centimeter size as the sensing, power, and data analysis units are moved off-board. As a result, miniaturized soft actuators that respond to various stimuli and show large deformations in addition to mechanical resilience are crucial. These would be particularly promising for application in artificial muscles, microrobots, and micro-manipulators. [8-10] Active and soft materials are promising for this task as they can be actuated through various external stimuli, such as photons, thermal, magnetic and/or electric field. Such materials range from particles, to polymers (either electroactive or shape memory), papers, fluids, shape memory alloys (SMAs), liquid metals, hydrogels, 2D materials, or a combination of these. [6-25] Nevertheless, some materials can be more suitable for a specific set of applications than others; for instance, materials stimulated by the near-infrared (NIR) spectrum are promising for biomedical applications, whereas sunlight-stimulated materials are suitable for nature-inspired soft robots used in outside environments. Various useful metrics are generally used to assess the performance of the actuators; these include the generated stress and strain, Young's modulus or measured stiffness, in addition to their power, work, energy, and force density. In this Review article, however, we focus on the application of the soft actuators in soft robotics where the reported metrics include mode and speed of actuation (or locomotion), power, voltage, current (of the driving signal), lifting force, and weight among others. In this Review article, different active materials that have been developed and used in soft actuators for soft robotics are discussed and grouped by the stimulus that generates the actuation response as shown in Figure 1. The physics of operation, resulting deformations, mechanical resilience, and their pros and cons are presented with a focus on the applications of the different soft
Since the outbreak of the severe respiratory disease caused by the novel coronavirus (COVID-19), the use of face masks has become ubiquitous worldwide to control the rapid spread of this pandemic. As a result, the world is currently facing a face mask shortage, and some countries have placed limits on the number of masks that can be bought by each person. Although the surgical grade N95 mask provides the highest level of protection currently available, its filtration efficiency for sub-300 nm particles is around 85% due to its wider pore size (∼300 nm). Because the COVID-19 virus shows a diameter of around 65–125 nm, there is a need for developing more efficient masks. To overcome these issues, we demonstrate the development of a flexible, nanoporous membrane to achieve a reusable N95 mask with a replaceable membrane and enhanced filtration efficiency. We first developed a flexible nanoporous Si-based template on a silicon-on-insulator wafer using KOH etching and then used the template as a hard mask during a reactive ion etching process to transfer the patterns onto a flexible and lightweight (<0.12 g) polymeric membrane. Pores with sizes down to 5 nm were achieved with a narrow distribution. Theoretical calculations show that airflow rates above 85 L/min are possible through the mask, which confirms its breathability over a wide range of pore sizes, densities, membrane thicknesses, and pressure drops. Finally, the membrane is intrinsically hydrophobic, which contributes to antifouling and self-cleaning as a result of droplets rolling and sliding on the inclined mask area.
For decades, the revolution in design and fabrication methodology of flexible capacitive pressure sensors using various inorganic/organic materials has significantly enhanced the field of flexible and wearable electronics with a wide range of applications in aerospace, automobiles, marine environment, robotics, healthcare, and consumer/portable electronics. Mathematical modelling, finite element simulations, and unique fabrication strategies are utilized to fabricate diverse shapes of diaphragms, shells, and cantilevers which function in normal, touch, or double touch modes, operation principles inspired from microelectromechanical systems (MEMS) based capacitive pressure sensing techniques. The capacitive pressure sensing technique detects changes in capacitance due to the deformation/deflection of a pressure sensitive mechanical element that alters the separation gap of the capacitor. Due to advancement in state‐of‐the‐art fabrication technologies, the performance and properties of capacitive pressure sensors are enhanced. In this review paper, recent progress in flexible capacitive pressure sensing techniques in terms of design, materials, and fabrication strategies is reported. The mechanics and fabrication steps of paper‐based low‐cost MEMS/flexible devices are also broadly reported. Lastly, the applications of flexible capacitive pressure sensors, challenges, and future perspectives are discussed.
Soft Robotics In article number http://doi.wiley.com/10.1002/aisy.202000128, Muhammad Mustafa Hussain and co‐workers present a comprehensive review on soft robots which are paving the way towards a wide range of vital applications such as drug delivery, among others. Various state‐of‐the‐art soft actuators which respond to different stimuli, including light, heat, and applied electric field with a focus on their various applications in soft robotics, are discussed.
Point-of-care testing (POC) has the ability to detect chronic and infectious diseases early or at the time of occurrence and provide a state-of-the-art personalized healthcare system. Recently, wearable and flexible sensors have been employed to analyze sweat, glucose, blood, and human skin conditions. However, a flexible sensing system that allows for the real-time monitoring of throat-related illnesses, such as salivary parotid gland swelling caused by flu and mumps, is necessary. Here, for the first time, a wearable, highly flexible, and stretchable piezoresistive sensing patch based on carbon nanotubes (CNTs) is reported, which can record muscle expansion or relaxation in real-time, and thus act as a next-generation POC sensor. The patch offers an excellent gauge factor for in-plane stretching and spatial expansion with low hysteresis. The actual extent of muscle expansion is calculated and the gauge factor for applications entailing volumetric deformations is redefined. Additionally, a bluetooth-low-energy system that tracks muscle activity in real-time and transmits the output signals wirelessly to a smartphone app is utilized. Numerical calculations verify that the low stress and strain lead to excellent mechanical reliability and repeatability. Finally, a dummy muscle is inflated using a pneumatic-based actuator to demonstrate the application of the affixed wearable next-generation POC sensor.
skin, [3,4] stretchable displays, [5,6] and so on. In particular, mechanically deformable energy-harvesting [7,8] and energystorage [9][10][11] devices are crucial for achieving efficacy and portability. Unlike flexibility which can be achieved by thinning down the material such that the generated strain is below its fracture limit, stretchability may involve out-of-plane deformation and reversible change of material size and thus should be tackled differently. [12] The early demonstrations of stretchable energy devices such as batteries [13] and supercapacitors [14] are based on the dispersion of electronic components in inherently elastic materials such as elastomers. Bao and co-workers reported the first intrinsically stretchable solar cell using organic materials which can accommodate reversible strains up to 27% with a power conversion efficiency of ≈2%. [15] The development of different organic-based elastic photovoltaics followed; however, the major drawbacks lie in their environmental instability and low efficacy (below 8%). [16][17][18] In contrast, semiconductor based solar cells show higher efficiencies; however, they are inherently rigid and brittle. To overcome these constraints, various forms of shape engineering were developed such as serpentine, wavy, and stiff-island structures [19][20][21] which can achieve stretching due to different mechanisms such as out-of-plane deformation, buckling, and twisting. [22] The first inorganic semiconductor-based stretchable solar cell was reported by Rogers and co-workers where single junction GaAs microcells (3.6-µm-thick) were transferred onto a prestrained elastomer with downward buckled interconnects resulting in an efficiency of ≈13% with strains up to 20%. [23] In a follow-up work, the authors used ultrathin and geometrically structured dual junction GaInP-GaAs microcells to achieve 60% stretchability and 19% efficiency at the expense of a 33% loss of active area. [24] However, all of the demonstrated inorganic semiconductor based stretchable photovoltaics necessitate an aligned transfer printing of the ultrathin and patterned inorganic material from a crystalline wafer onto a prestrained elastic substrate with good adhesion and low alignment mismatch. [25] Previously, we demonstrated a deep reactive ion etching (DRIE) based linear-corrugation technique to convert rigid solar cells Stretchable solar cells are of growing interest due their key role in realizing many applications such as wearables and biomedical devices. Ultrastretchability, high energy-efficiency, biocompatibility, and mechanical resilience are essential characteristics of such energy harvesting devices. Here, the development of wafer-scale monocrystalline silicon solar cells with world-record ultrastretchability (95%) and efficiency (19%) is demonstrated using a laser-patterning based corrugation technique. The demonstrated approach transforms interdigitated back contacts (IBC) based rigid solar cells into mechanically reliable but ultrastretchable cells with negligible degradation in the...
Flexible solar cells have received growing attention recently because of their ever-increasing range of applications. Here, the development of ultraflexible, lightweight, and high efficiency (19%) monocrystalline silicon solar cells with excellent reliability, mechanical resilience, and thermal performance is demonstrated by applying a corrugation method combined with laser patterning. The flexing mechanism converts large-scale rigid photovoltaic cells with interdigitated back contacts (IBCs) into a flexible version with a preserved efficiency. The corrugation technique is based on the formation of patterned grooves in active silicon to achieve ultraflexibility. As a result, islands of silicon with different shapes are obtained which are interconnected through the IBCs. Multiple corrugation patterns such as linear, honeycomb, and octagonal designs are studied, each resulting in different flexing capabilities in terms of flexing directionality and minimum bending radius, in addition to providing an atypical appearance with an aesthetic appeal. The corrugation method is shown to improve thermal dissipation (14.6% lower temperature) and to relieve the thermal mismatch challenge compared to the rigid cells because of the finlike architecture. Finally, encapsulation using a transparent polymeric material enables a robust performance of the flexible cells when exposed to different environmental conditions such as acid rain, snow, and mechanical shocks.
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