Cathodic cage discharge was developed recently in order to eliminate phenomena as edge effect and overheating, which occurs during conventional processes. In this study, the effect of cage configuration in active species during the deposition process and optical properties of TiN film were studied. TiN compound was chosen because its optical properties are very sensitive to slight variations in microstructure and film thickness, becoming a good monitoring tool in fabrication process control. Cages were made of titanium and have different holes numbers and holes diameter. Electrical efficiency of the system and optical properties of TiN films were strongly influenced by experimental conditions. It was found that with more holes at the top of cage, deposition rate and crystallinity were higher, if compared to cages with a small number of holes at the top. On the other hand, the opposite behavior was observed when more holes were located at the sidewall of cage.
Highly porous titanium parts in three different shapes (conical, cylindrical, and semi-cylindrical) were produced using metal injection molding (MIM) and the space holder technique. Potassium chloride (KCl) powder was used as a temporary space holder material. The frequently used extraction of the KCl space holder by dissolution in warm water was replaced with sublimation from the solid state during vacuum sintering. This improvement enabled highly porous titanium parts to be manufactured by MIM without the frequently observed sample collapse or extensive shape distortion. Final porosities of 55-60% were achieved, which is close to the recommended value for porous spinal titanium implants, making improved method attractive for implant manufacturing applications. An additional advantage of removing the space holder by sublimation is that the time-consuming salt leaching step can be omitted. A systematic study of sample configuration, porosity change, microstructure, and impurity uptake was conducted and the sintering cycle was optimized.
Proton exchange membrane fuel cells (PEMFC) play a key role for sustainable energy; however, catalyst degradation remains one of the main challenges for competing with traditional energy technologies. The Pt/C commercially available electrocatalysts are susceptible to Pt dissolution and carbon support corrosion. In this context, we design a Pt–NbOx catalyst supported on TiN nanoparticles as an alternative electrocatalyst for the oxygen reduction reaction (ORR). The use of Pt–NbOx reduces materials’ costs by lowering the required platinum loading and improving catalyst performance. The TiN support is selected to improve support stability. The electrocatalyst is successfully synthesized by a one-step flame spray process called reactive spray deposition technology. Electrocatalyst with two different very low Pt loadings (0.032 mg cm−2 and 0.077 mg cm−2) are investigated and their performance as cathode is evaluated by the rotating disk electrode method. The new electrocatalyst based on Pt–NbOx supported on TiN has ORR performance that is comparable to the state-of-the-art Pt/C electrocatalyst. A half-wave potential of 910 mV was observed in the polarization curves, as well as a mass activity of 0.120 A∙mgPt−1 and a specific activity of 283 μA∙cmPt−2 at 0.9 V. These results demonstrate that Pt–NbOx on TiN electrocatalyst has the potential for replacing Pt/C cathode in PEMFC.
The use of polymeric medical devices has stimulated the development of new sterilization methods. The traditional techniques rely on ethylene oxide, but there are many questions concerning the carcinogenic properties of the ethylene oxide residues adsorbed on the materials after processing. Another common technique is the gamma irradiation process, but it is costly, its safe operation requires an isolated site, and it also affects the bulk properties of the polymers. The use of gas plasma is an elegant alternative sterilization technique. The plasma promotes efficient inactivation of the microorganisms, minimizes damage to the materials, and presents very little danger for personnel and the environment. In this study we used plasma for microbial inhibition of chitosan membranes. The membranes were treated with oxygen, methane, or argon plasma for different time periods (15, 30, 45, or 60 min). For inhibition of microbial growth with oxygen plasma, the time needed was 60 min. For the methane plasma, samples were successfully treated after 30, 45, and 60 min. For argon plasma, all treatment periods were effective.
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