In this paper, a generalized dynamic model for multi-stage planetary gear trains of automotive automatic transmissions is proposed. The planetary gear train is formed by N number of planetary gear sets of different types (single-planet, double-planet, or complex-compound), connected to each other in any given kinematic configuration. In addition, each planetary stage can have any number of parallel planet branches. A generalized power flow formulation and a gear mesh load distribution model are used to determine the stiffnesses, displacement excitations, and fundamental frequencies at the gear mesh interfaces. The natural modes are computed by solving the corresponding eigenvalue problem. The forced vibration response to gear mesh excitations is obtained by applying the modal summation technique. At the end, the model is applied to a threestage planetary gear train representative of an automotive automatic transmission application to demonstrate the influence of coupling stiffnesses and the kinematic configurations on the natural modes and the dynamic response.
Cavities with different geometries represent the internal volumes of various engineering applications such as cabins of passenger cars, fuselages and wings of aircraft, and internal compartments of wind turbine blades. Transmissibility of acoustic excitation to and from these cavities is affected by material and cross-sectional properties of the structural cavity, as well as potential damage incurred. A new structural damage detection methodology that relies on the detectability of the changes in acoustic transmissibility across the boundaries of structural cavities is proposed. The methodology is described with a specific focus on the passive damage detection approach applied to cavity internal acoustic pressure responses under external flow-induced acoustic excitations. The approach is realized through a test plan that considers a wind turbine blade section subject to various damage types, severity levels, and locations, as well as wind speeds tested in a subsonic wind tunnel. A number of statistics-based metrics, including power spectral density estimates, band power differences from a known baseline, and the sum of absolute difference, were used to detect damage. The results obtained from the test campaign indicated that the passive acoustic damage detection approach was able to detect all considered hole-type damages as small as 0.32 cm in diameter and crack-type damages 1.27 cm in length. In general, the ability to distinguish damage from the baseline state improved as the damage increased in severity. Damage type, damage location, and flow speed influenced the ability to detect damage, but were not significant enough to prevent detection. This article serves as an overall proof of concept of the passive-based damage detection approach using flow-induced acoustic excitations on structural cavities of a wind turbine blade. The laboratory-scale results reveal that acoustic-based monitoring has great potential to be used as a new structural health monitoring technique for utility-scale wind turbine blades.
Wind turbine blades undergo high operational loads, experience variable environmental conditions, and are susceptible to failure due to defects, fatigue, and weather-induced damage. These large-scale composite structures are fundamentally enclosed acoustic cavities and currently have limited, if any, structural health monitoring (SHM) in place. A novel acoustics-based structural sensing and health monitoring technique is developed, requiring efficient algorithms for operational damage detection of cavity structures. This paper describes the selection of a set of statistical features for acoustics-based damage detection of enclosed cavities, such as wind turbine blades, as well as a systematic approach used in the identification of competent machine learning algorithms. Logistic regression (LR) and support vector machine (SVM) methods are identified and used with optimal feature selection for decision-making via binary classification algorithms. A laboratory-scale wind turbine with hollow composite blades was built for damage detection studies. This test rig allows for testing of stationary or rotating blades, of which time and frequency domain information can be collected to establish baseline characteristics. The test rig can then be used to observe any deviations from the baseline characteristics. An external microphone attached to the tower will be utilized to monitor blade health while blades are internally ensonified by wireless speakers. An initial test campaign with healthy and damaged blade specimens is carried out to arrive at several conclusions on the detectability and feature extraction capabilities required for damage detection.
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