Semi-crystalline polymers develop higher amounts of residual stress and part distortion (warpage) compared to amorphous polymers due to their crystalline nature. Additionally, the FDM processing parameters such as ambient temperature play an important role in the resulting residual stresses and part distortion of the printed part. Hence, in this study, the effect of ambient temperature on the in-built residual stresses and warpage of amorphous acrylonitrile-butadiene-styrene (ABS) and semi-crystalline polypropylene (PP) polymers was investigated. From the results, it was observed that increasing the ambient temperature from 50 °C to 75 °C and further to 120 °C resulted in 0.22-KPa and 0.37-KPa decreases in residual stress of ABS, but no significant change in the amount of warpage. For PP, increasing ambient temperature from 50 °C to 75 °C led to a more considerable decrease in residual stress (0.5 MPa) and about 3% increase in warpage. Further increasing to 120 °C resulted in a noticeable 2 MPa decrease in residual stress and a 3.4% increase in warpage. Reduction in residual stress in both ABS and PP as a result of increasing ambient temperature was due to the reduced thermal gradients. The enhanced warpage in PP with increase in ambient temperature, despite the reduction in residual stress, was ascribed to crystallization and shrinkage.
Although 3D woven composites have exceptional out-of-plane properties, there is a lack of understanding for these materials in crash application in automotive and aerospace industries. To encourage the use of 3D wovens in crashworthy automotive structures, knowledge must be gained so that designers can adjust the highly flexible weave parameters to create tailor-made performance materials. Here we show that fabric pick density causes large changes in progressive failure modes and associated energy absorption, particularly in the dynamic regime, where the quasi-static to dynamic energy absorption loss typical of composites is completely removed. Compression and flexure properties, which are known to be linked to crash performance in composites, are also investigated for these 3D woven layer-to-layer interlock carbonepoxy composite structures. 3D fabric preforms are manufactured in three different pick densities: 4, 10 & 16 wefts/cm. with a constant warp density of 12 warps/cm from carbon fibres. Increasing the pick density improved specific energy absorption (SEA) even in relatively inefficient progressive failure modes like folding, which has not previously observed in composite materials. SEA values up to 104 J/g (quasi-static) and 93J/g (dynamic) are recorded. This work shows that minor weft direction (transverse) weave changes can lead to sizeable improvements in warp direction (axial) energy absorption without fundamentally redesigning the weave architecture.
Pressure garments are the main method of treatment and prophylaxis for hypertrophic burn scars. The pressure they exert on the scarred skin prevents contractures forming, reduces the itchiness and pruritus associated with active hypertrophic scars, and is believed, by many, to hasten normalization of the scar tissue. The pressure exerted is believed to be critical to treatment success and can be predicted based on laboratory measurement of the fabric's tension profile. All previous research on the pressures delivered by pressure garments has been undertaken using dry fabrics in either laboratory or clinical conditions. However, many patients have complained of increased perspiration when wearing pressure garments, and many burn victims live and work in hot conditions where high levels of perspiration may be expected. This article investigated the impact of moisture content on fabric tension and thus the pressure exerting ability of pressure garments. Four different fabrics currently used in the construction of pressure garments were evaluated in seven different states of "wetness" from completely dry to completely saturated in water or artificial perspiration. Standard laboratory methods were used to measure the initial tension in fabrics and the tension after 11 cycles of extension. Pressures that would be exerted by these fabrics were calculated using the Laplace law. The results of this study showed that the tension, and therefore pressure delivering ability, of fabrics used in pressure garments was significantly reduced when they were wet but that the amount or type of "wetness" did not have a significant effect on pressure delivering ability.
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