This article offers a comprehensive overview of the underlying physics relevant to an understanding of materials processing during the various production steps in extrusion-based 3D Concrete Printing (3DCP). Understanding the physics governing the processes is an important step toward the purposeful design and optimization of 3DCP systems as well as their efficient and robust process control. For some processes, analytical formulas based on the relevant physics have already enabled reasonable predictions with respect to material flow behavior and buildability, especially in the case of relatively simple geometries. The existing research in the field was systematically compiled by the authors in the framework of the activities of the RILEM Technical Committee 276 "Digital fabrication with cementbased materials". However, further research is needed to develop reliable tools for the quantitative analysis of the entire process chain. To achieve this, experimental efforts for the characterization of material properties need to go hand in hand with comprehensive numerical simulation.
This recommendation is the outcome of research conducted by a working group within the RILEM Technical Committee 236-BBM 'Bio-aggregate-based building Materials'. The work of the group related to the study of construction materials made from plant particles. The major raw material utilised being renewable, recyclable and easily available plant particles. These particles are obtained from the processing of hemp, flax, miscanthus, pine, maize, sunflower, bamboo and other plants. In this report, the outcome of the Round Robin Testing is centred on hemp because hemp shiv is the bio-aggregate that is the most widely used in building materials and the most studied in the literature. The first round robin test of the TC-BBM published in the State of The Art Report of Technical Committee 236-BBM 'Bioaggregate-based building Materials' was carried out This recommendation was prepared by a working group within RILEM TC-236 coming from eight laboratories:
Current climatic changes are occurring due to various human and industrial activities. In particular, the effects of urbanisation and growing threat of global warming have likely caused increasing precipitation in many geographic regions. For many years, portland cement pervious concrete (PCPC) has been making an important contribution, as a sustainable urban drainage system (SUDS), on improving environmental conditions. This type of porous concrete can help minimizing flooding risks, recharging ground water, reducing run off and peak flows, alleviating the precipitation load on overstressed drainage systems and improving water quality by capturing pollutants. The benefits of using PCPC in order to attenuate stormwater problems are quite essential mainly in urban areas where most surfaces typically consist of relatively impervious concrete or asphalt pavements, causing elevated levels of surface runoff. In addition, PCPC can reduce the absorption of solar radiation and urban heat storage potential which can lead to temperate urban conditions, and thus protecting the environment and health and safety of living things. However, PCPC requires regular maintenance to prevent any clogging of the pores by sediments and vegetation. This article provides an overview on pervious concrete mix design, key properties, durability and applications. Also, it touches on practical and scientific challenges of PCPC.
Global warming, energy savings, and life cycle analysis issues are factors that have contributed to the rapid expansion of plant-based materials for buildings, which can be qualified as environmental-friendly, sustainable and efficient multifunctional materials. This review presents an overview on the several possibilities developed worldwide about the use of plant aggregate to design bio-based building materials. The use of crushed vegetal aggregates such as hemp (shiv), flax, coconut shells and other plants associated to mineral binder represents the most popular solution adopted in the beginning of this revolution in building materials. Vegetal aggregates are generally highly porous with a low apparent density and a complex architecture marked by a multi-scale porosity. These geometrical characteristics result in a high capacity to absorb sounds and have hygro-thermal transfer ability. This is one of the essential characteristics which differ of vegetal concrete compared to the tradition mineral-based concretes. In addition, the high flexibility of the aggregates leads to a non-fragile elasto-plastic behavior and a high deformability under stress, lack of fracturing and marked ductility with absorbance of the strains ever after having reached the maximum mechanical strength. Due to the sensitivity to moisture, the assessment of the durability of vegetal concrete constitutes one of the next scientific challenging of bio-based building materials.
The ongoing use of various mineral additions along with chemical admixtures such as superplasticizers justifies the need for further research. Understanding and quantifying their effects and possible synergies on the fresh and hardened properties of cement-based materials is necessary, especially if some of these components are known to have a pozzolanic effect. This paper describes and models the fresh and hardened properties of cement mortars including nanosilica and fly ash, and relates their properties to the proportioning of these materials and the superplasticizer dosage. Mini-slump, Marsh cone and Lombardi cone tests were used to examine the properties of the fresh mortars, and to assess density, plastic shrinkage, and drying shrinkage up to 20 days. The equations presented in this paper make it possible to optimize mortar proportionings to the required levels of performance in both fresh and hardened states.
Today, the extrusion-based 3D printing of concrete is a potential breakthrough technology for the construction industry. It is expected that 3D printing will reduce the cost of construction of civil engineering structures (removal of formwork) and lead to a significant reduction in time and improve working environment conditions. Following the use of this additive manufacturing layer-wise process, it is required to change the way concrete structures are designed and reinforced, especially for the parts of the structure under tension loads. Indeed, the extrusion-based concrete 3D printing process does not allow for the production of conventional reinforced concrete, and there is a need to develop other ways of compensating for the low mechanical performances of concrete, particularly in tension. In this study, the reinforcement of printed structures by using steel nails through the deposited layers of fresh concrete was investigated. Additionally, three-layer and 10-layer samples were reinforced with nails with varying inclination and spacing. The results show that inclined nails can be used to provide a flexural strengthening of the printing material in different directions.
International audienceThis study is focused on statistical analysis of hemp concrete properties. The main objective is to determine statistically the variability of the three main properties, which are: material density, compressive strength and Young’s modulus. The analysis is done with respect to four main parameters, namely: the testing laboratory equipment and procedure, the hemp shiv type, the batch elaboration and finally the specimen siz
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