The growing context of globalization permanently increases pressure on the construction companies to improve their performances in order to resist to the constraints of competitiveness in the international market. It has become ineluctable to look for introducing a new alternative capable of bringing creative improvement to the traditional production system. This paper will relate mainly to the most relevant management techniques in the construction industry, and more specifically, the lean construction concept. Initially, we will determine the main characteristics of the construction industry compared to the manufacturing industry according to three levels: on-site production, one of a kind projects, and complexity. Subsequently, we will focus our attention on the main sources of waste in the construction industry. Finally, a rigorous comparative study will be carried out to show the contribution of the lean construction tools in the promotion of traditional construction especially at the level of the following factors: Creating value and eliminating waste; Planning and mutual coordination; Site organization. Lean construction as Last Planner System (LPS), Value Stream Mapping (VSM), Just-in-Time philosophy, Visual management (VM) and 5S have shown a great ability to improve the traditional production system through waste reduction, encouraging people involvement, ensuring a pull flow production, and promotion of a continuous improvement philosophy.
Purpose Lean construction provides innovative practices to manage construction projects while reducing waste and improving performance. This paper aims to explore the current level of awareness of lean construction practices among Moroccan construction professionals to assess the potential benefits derived from lean construction practices and to identify the critical barriers hindering a successful implementation. Design/methodology/approach The paper opted for a quantitative approach by using a structured questionnaire survey. A total of 330 valid responses were collected from Moroccan construction practitioners involved in private and public construction organisations. Findings The results show that 61 per cent of the respondents are familiar with lean construction practices. The findings have also pointed out that the lean construction approach adds a positive impact, specifically on quality, safety and environmental level. In addition, the main barriers hindering a successful lean construction deployment in Morocco are lack of knowledge about lean construction philosophy, unskilled human resources and insufficient financial resources. Originality/value This study provides a new insight into the implementation of lean construction in Morocco. It contributes to the body of knowledge, as it uncovers for the first time the level of awareness, the potential benefits derived from lean construction practices and the barriers to implementing lean construction in the Moroccan construction industry. Exploring the current state of lean construction implementation can help practitioners, companies and researchers in the Moroccan construction industry to focus their effort and resources on the significant issues necessary to assist a successful implementation of lean construction. Furthermore, the findings of this study could prove valuable to other countries in Africa, especially those sharing similarities to the Moroccan context.
The construction industry is considered among the largest consumers of natural resources (non-renewable materials, fossil fuels, water...). It is also an important source of generation of solid waste and greenhouse gas emissions. In addition to its negative impacts on the environment, most construction projects are characterized by the non-respect of the triptych (Cost, Time, Quality) and a high accident rate compared to other sectors. Lean construction (LC) is a new production philosophy which has the potential of bringing innovative improvements in the construction sector. It is a systemic approach to meeting customer expectations by maximizing added value and reducing all forms of waste. Based on international standards (AFNOR, GRI, UNEP, ISO 26000...) and recent researches published in the most reliable databases, this study aims at exploring the concept of sustainable development in the context of the construction industry and examines how the LC tools (Prefabrication, Value Stream Mapping, Poka-Yoke, visual Management, and 5S) can have an impact on the three dimensions of sustainable development (environment, economy, society). This work brings a new reflection by constructing an interaction matrix between the Lean Construction tools and sustainable development.
The development of more effective management techniques has become essential for the improvement of working conditions within the company. The construction industry is characterized by unpredictable and fluctuating construction processes which increase the level of risk of accidents. In this context, this work aims at conducting a synthesis of the most reliable research in the field of safety management in order to study the contribution of Lean Construction practices in the promotion of safety. The study evaluates the potential effectiveness of Lean Construction tools such as (Last Planner System, Visual Management, 5S, Error-proofing) in promoting the safety on construction sites. This study shows that lean construction tools have a great potential to improve the safety performance. Several Lean Construction practices such as the correlation between scheduled tasks and the ability of the staff working on site, choosing of working methods in compliance with safety requirements, the incorporation of visual tools, and the Simplification of workflow could minimize the risk of accidents and promote the worker safety through minimizing hazards, motivating people involvement in the planning phase and preventing human errors.
PurposeThis research seeks to evaluate the impact of applying lean construction principles on the performance of reinforcement operations using a discrete-event simulation (DES) approach.Design/methodology/approachProcess mapping of reinforcements operations was first established through field observation and interviews with construction managers involved in the selected project. Subsequently, quantitative data were gathered and then used to identify the best probabilistic density functions for each activity duration based on the fit-quality tests. Upon testing the validity of the real-world model, a lean simulation model was developed, using ARENA software, to investigate the impact of lean construction principles on the performance of such processes.FindingsLean principles are effective in enhancing the performance of the selected construction process. Output performance measurements for real-world model and lean model revealed that lean construction principles led to 41% improvement in process productivity, 14% enhancement in process efficiency and 17% reduction in cycle time.Research limitations/implicationsThe statistical findings only represent the process under study (reinforcement process) and cannot be generalized to other construction activities. In order to draw generalizable conclusions, future works are needed to extend this study to different project sizes and more complex construction processes (e.g. bricklaying process and concrete pouring operations). Moreover, there are other factors such as labor skills, rework and uncertainty, site conditions that require further analyses for leaner construction projects.Originality/valueThe methodology and the techniques presented in this work can be used for decision making by analyzing various lean construction scenarios and evaluating their impacts on performance outcomes of any construction process prior to real-world implementation.
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