Re-injection of carbon dioxide (CO2) in deep saline formation is a promising approach to allow high CO2 gas fields to be developed in the Southeast Asia region. However, the solubility between CO2 and formation water could cause injectivity problems such as salt precipitation and fines migration. Although both mechanisms have been widely investigated individually, the coupled effect of both mechanisms has not been studied experimentally. This research work aims to quantify CO2 injectivity alteration induced by both mechanisms through core-flooding experiments. The quantification injectivity impairment induced by both mechanisms were achieved by varying parameters such as brine salinity (6000–100,000 ppm) and size of fine particles (0–0.015 µm) while keeping other parameters constant, flow rate (2 cm3/min), fines concentration (0.3 wt%) and salt type (Sodium chloride). The core-flooding experiments were carried out on quartz-rich sister sandstone cores under a two-step sequence. In order to simulate the actual sequestration process while also controlling the amount and sizes of fines, mono-dispersed silicon dioxide in CO2-saturated brine was first injected prior to supercritical CO2 (scCO2) injection. The CO2 injectivity alteration was calculated using the ratio between the permeability change and the initial permeability. Results showed that there is a direct correlation between salinity and severity of injectivity alteration due to salt precipitation. CO2 injectivity impairment increased from 6 to 26.7% when the salinity of brine was raised from 6000 to 100,000 ppm. The findings also suggest that fines migration during CO2 injection would escalate the injectivity impairment. The addition of 0.3 wt% of 0.005 µm fine particles in the CO2-saturated brine augmented the injectivity alteration by 1% to 10%, increasing with salt concentration. Furthermore, at similar fines concentration and brine salinity, larger fines size of 0.015 µm in the pore fluid further induced up to three-fold injectivity alteration compared to the damage induced by salt precipitation. At high brine salinity, injectivity reduction was highest as more precipitated salts reduced the pore spaces, increasing the jamming ratio. Therefore, more particles were blocked and plugged at the slimmer pore throats. The findings are the first experimental work conducted to validate theoretical modelling results reported on the combined effect of salt precipitation and fines mobilisation on CO2 injectivity. These pioneering results could improve understanding of CO2 injectivity impairment in deep saline reservoirs and serve as a foundation to develop a more robust numerical study in field scale.
Recent studies indicated that reactive interactions between carbon dioxide (CO2), brine, and rock during CO2 sequestration can cause salt precipitation and fines migration. These mechanisms can severely impair the permeability of sandstone which directly affect the injectivity of supercritical CO2 (scCO2). Previous CO2 injectivity change models are ascribed by porosity change due to salt precipitation without considering the alteration contributed by the migration of particles. Therefore, this paper presents the application of response surface methodology to predict the CO2 injectivity change resulting from the combination of salt precipitation and fines migration. The impacts of independent and combined interactions between CO2, brine, and rock parameters were also evaluated by injecting scCO2 into brine saturated sandstone. The core samples were saturated with NaCl brine with salinity between 6,000 ppm to 100,000 ppm. The 0.1, 0.3, and 0.5 wt.% of different-sized hydrophilic silicon dioxide particles (0.005, 0.015, and 0.060 μm) were added to evaluate the effect of fines migration on CO2 injectivity alteration. The pressure drop profiles were recorded throughout the injection process and the CO2 injectivity alteration was represented by the ratio between the initial and final injectivity. The experimental results showed that brine salinity has a greater individual influence on permeability reduction as compared to the influence of particles (jamming ratio and particle concentration) and scCO2 injection flow rate. Moreover, the presence of both fines migration and salt precipitation during CO2 injection was also found to intensify the permeability reduction by 10%, and reaching up to threefold with increasing brine salinity and particle size. The most significant reductions in permeability were observed at higher brine salinities, as more salts are being precipitated out which, in turn, reduces the available pore spaces and leads to a higher jamming ratio. Thus, more particles were blocked and plugged especially at the slimmer pore throats. Based on comprehensive 45 core flooding experimental data, the newly developed model was able to capture a precise correlation between four input variables (brine salinity, injection flow rate, jamming ratio, and particle concentration) and CO2 injectivity changes. The relationship was also statistically validated with reported data from five case studies.
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