Superplasticity, a phenomenon of high tensile elongation in polycrystalline materials, is highly effective in fabrication of complex parts by metal forming without any machining. Superplasticity typically occurs only at elevated homologous temperatures, where thermally-activated deformation mechanisms dominate. Here, we report the first observation of room-temperature superplasticity in a magnesium alloy, which challenges the commonly-held view of the poor room-temperature plasticity of magnesium alloys. An ultrafine-grained magnesium-lithium (Mg-8 wt.%Li) alloy produced by severe plastic deformation demonstrated 440% elongation at room temperature (0.35 T
m) with a strain-rate sensitivity of 0.37. These unique properties were associated with enhanced grain-boundary sliding, which was approximately 60% of the total elongation. This enhancement originates from fast grain-boundary diffusion caused by the Li segregation along the grain boundaries and the formation of Li-rich interphases. This discovery introduces a new approach for controlling the room-temperature superplasticity by engineering grain-boundary composition and diffusion, which is of importance in metal forming technology without heating.
Al-Si hypoeutectic alloys have excellent castability and sufficient strength in combination with other alloying elements. Especially, Al-Si alloy containing Mg used for high-quality die-casting is well-known as a high strength alloy brought by the appropriate heat treatment and consequential precipitation hardening of Mg 2 Si intermediate phase. T6-heat treatment must be applied for maximum strength, but solution at high temperature and quenching treatment often conduct the product deformation and extra cost for fabrication. Therefore only artificial aging (T5-heat treatment) at comparatively lower temperature is mainly applied to industrial die-casting products. However, there are few studies on age hardening characteristics supplied by T5-heat treatment to Al-Si hypoeutectic alloys. To understand the age hardening behavior of Al-10 mass%Si-0.5 mass%Mg and Al-10 mass%Si-0.8 mass%Mg alloys in detail, microstructure observation and hardness measurement were performed. These alloys quenched in iced water, naturally aged at room temperature and artificially aged at 423-523 K, showed conspicuously age hardening behavior. Age hardening of Al-Si-Mg alloy generally considered to be the main cause of the precipitation-based hardening in phase, nevertheless it was seen that precipitation occurred in -Al+Si eutectic phase. Consequently, from the microstructure observation using SEM, it's thought that the age hardening of these alloys was mainly composed of the hardness change in -Al+Si eutectic phase.
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