China initiative Accelerator Driven System (CiADS) combines a linac, spallation target and a Lead-cooled Fast Reactor (LFR) together, which is designed to transmute nuclear waste and accelerate the progress of China’s energy technology research towards the goal of carbon neutrality. A LFR uses helical wire-wrap spacers as positioning components to enhance crossflow mixing in the reactor core. To study the velocity distribution and crossflow characteristics in wire-wrapped rod bundle channels, a 2 : 1 magnified scale 7-pin bundle fuel assembly model was fabricated using polymathic methacrylate. Particle image velocimetry (PIV) and computational fluid dynamics (CFD) simulations were used to investigate the velocity distribution in the 7-pin bundle flow channels at Reynolds number of 1250~5000 in the x z plane and Reynolds number of 1500 and 2500 in the x y plane. The deviation between CFD simulation results and PIV experimental data was small, and the Reynolds Average Navier-Stokes model could accurately simulate the flow characteristics of the wire-wrapped fuel rod bundle channels. The maximum crossflow velocity caused by helical wires was about 40% of the axial bulk velocity. The normalized crossflow velocity at the subchannel interface varied approximately sinusoidally with the axial height. As the Reynolds number increased, the velocity distribution trend and the loss rate of axial velocity in flow channels remained essentially constant while the peak value of crossflow velocity increased. The contour images of velocities with different axial heights were obtained from the x y plane, and their velocity distribution had a certain periodicity. The axial velocity loss rate in each subchannel caused by wire-wrap spacer resistance was between 7.35% and 38.51%, and the axial velocity loss rates in inner subchannels were usually higher than those in edge subchannels.
The development of modern computational fluid dynamics (CFD) technology provides many preliminary references for experimental design. In addition, the CFD calculation results verified by experiments can display enormous microdata in areas that are difficult to measure through experiments, as an extension. This can make measurements more reasonable and effective, shorten measurement times, and save manpower and capital significantly. Therefore, it is vital to verify the accuracy of CFD calculation results, especially in cases of complex structures and multiphase flows. The results of model tests can be utilized in a prototype experiment by properly designing a test section and selecting a working fluid if the Reynolds similarity criterion is met. Optical measurement technology is a noninvasive measurement method, and the impact on the flow field can be almost negligible. It is advised to use transparent materials and prepare a refractive index-matching (RIM) fluid to obtain a good optical path. Polymethyl methacrylate (PMMA) is widely used in flow field visualization experiments because of its good light transmission and mechanical strength. This review is aimed at introducing the current status of different flow field measurement techniques; moreover, it is intended to help the readers to become more familiar with the principles of RIM, the characteristics, applications, and usage suggestions of various RIM fluid schemes of PMMA, providing references for researchers in the design, preparation, and conducting stages of flow field visualization measurement experiments. This review is divided into five sections. In the introduction section, Chapter 1, relevant research developments and related results of flow field measurements are presented, followed by the innovations and benefits of this paper. In Chapter 2, the flow field visualization measurements are presented and a derivation is shown. In Chapter 3, some RIM fluid schemes of PMMA and their applications are given, which are very valuable for peers. In Chapter 4, the measurement and analysis of some physical properties are described. In the RIM process, it is necessary to focus on the RI, density, dynamic viscosity, compatibility, stability, safety, and cost of RIM fluids. These factors greatly impact the accuracy of experimental results, experimental progress, and safety of the experimenters. Based on the analysis and our practical experience, some suggestions are given for preparing and using RIM fluids. In the conclusion section, Chapter 5, the results and practical implications of this paper are summarized.
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