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This paper describes the state of the art and future opportunities for process design and sustainable development. In the Introduction, the main global megatrends and the European Union’s response to two of them, the European Green Deal, are presented. The organization of professionals in the field, their conferences, and their publications support the two topics. A brief analysis of the published documents in the two most popular databases shows that the environmental dimension predominates, followed by the economic one, while the social pillar of sustainable development is undervalued. The main design tools for sustainability are described. As an important practical case, the European chemical and process industries are analyzed, and their achievements in sustainable development are highlighted; in particular, their strategies are presented in more detail. The conclusions cover the most urgent future development areas of (i) process industries and carbon capture with utilization or storage; (ii) process analysis, simulation, synthesis, and optimization tools, and (iii) zero waste, circular economy, and resource efficiency. While these developments are essential, more profound changes will be needed in the coming decades, such as shifting away from growth with changes in habits, lifestyles, and business models. Lifelong education for sustainable development will play a very important role in the growth of democracy and happiness instead of consumerism and neoliberalism.

Mathematical optimization has shown the potential to contribute to industrial water management, through the development of the solution methods needed for optimization-based design of wastewater treatment and reuse networks (also called water networks). Nevertheless, the application of this approach is still limited to motivating examples lacking the ability to handle problems with complexity of industrial relevance. To address this challenge, in this contribution, we focus on the integration of wastewater engineering concepts and models, together with optimization methods and solution algorithms. To this end, we propose a computer-aided framework for the design of water treatment and reuse networks. In the framework, optimization methods, problem analysis tools and wastewater engineering knowledge are integrated in a computer-aided environment, in order to facilitate the formulation and solution of the design problems with fair complexity representative of industrial applications. The framework is demonstrated through the solution of a case study dealing with the treatment and reuse of water effluent produced by an oil refinery. The problem is solved, and a win−win solution is identified, allowing a reduced water footprint, and the treatment costs are identified.

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