This paper describes a novel experimental approach to the measurement of big-end bearing journal motion in reciprocating machinery. The procedure is based upon measurements recorded from inductive displacement transducers mounted in the crankshaft, which measure the instantaneous clearance between crankshaft journal and the big-end bearing surface of the connecting rod. The results of the work demonstrate that the procedure is a feasible way of collecting experimental data for comparison with the output from theoretical models. Experimental data are presented for a single-cylinder four-stroke compression ignition engine operating under various load conditions.
A novel bearing design is presented. The bearing consists of a partial arc bearing into which two recesses are machined. Attached to the two recesses, via remote-controlled valves, are two accumulators. The ability to be able to open and close the valves gives the new bearing design four independent operating modes. Steady state operating characteristics for the bearing were predicted using a finite difference solution to Reynolds' equation. A new mathematical model is proposed for the recess boundary. The model is based on flow continuity and enables afinite difference node to be positioned on the recess boundary. It is demonstrated that the theoretical model proposed predicts steady state characteristics which agree favourably with previously published work and with experimental data. The model was further utilized, in a pressure perturbation algorithm, to obtain predictions of the bearing's dynamic operating characteristics. It is demonstrated that by switching the valves from open to closed, or vice versa, the bearing's characteristics can be altered in situ. I
t is also demonstrated that the inclusion of the recesses and accumulators has little effect on the steady state characteristics whencompared to those of a conventional partial arc bearing. It is suggested that the bearing design proposed in this paper has major advantages to offer the rotating machine designer. Use of the bearing enables the operator to vary support characteristics without major re-machining. Furthermore, support characteristics may be varied in situ, without signifcant cost penalties and with little additional maintenance overheads.
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