This paper describes the experimental measurements and the theoretical calculations of oil-®lm thickness in a dynamically loaded connecting-rod big-end bearing. F our eddy current gap sensors for each bearing are used to measure the oil-®lm thickness and to deduce the bearing trajectories. Experimental data for crankshaft main bearings are easy to obtain but connecting-rod bearings are more dif®cult to control due to the dif®culty of installing instrumentation on connectingrods that are rotating and reciprocating. The solution uses a mechanical linkage ®xed under the piston axis. The elastohydrodynamic model considers connecting-rod elastic deformations. The calculation process uses ®nite element and N ewton±R aphson methods for the numerical analysis. Comparisons of both the load and crankshaft speed effects are made between experiment and the theory.
Keywords: elastic engine bearing, connecting-rod bearing, experimental oil-®lm thickness measurement, ®nite element method NOTATION e x horizontal eccentricity (m) e y vertical eccentricity (m) h oil-®lm thickness (m) p hydrodynamic pressure in the ®lm (Pa) t time (s) y angular abscissa in a bearing (rad) m lubricant dynamic viscosity (Pa s) o crankshaft rotating speed relative to the connecting-rod (rad/s)