Electrospinning is a process in which solid fibers are produced from a polymeric fluid stream ͑solution or melt͒ delivered through a millimeter-scale nozzle. The solid fibers are notable for their very small diameters ͑Ͻ1 m͒. Recent experiments demonstrate that an essential mechanism of electrospinning is a rapidly whipping fluid jet. This series of papers analyzes the mechanics of this whipping jet by studying the instability of an electrically forced fluid jet with increasing field strength. An asymptotic approximation of the equations of electrohydrodynamics is developed so that quantitative comparisons with experiments can be carried out. The approximation governs both long wavelength axisymmetric distortions of the jet, as well as long wavelength oscillations of the centerline of the jet. Three different instabilities are identified: the classical ͑axisymmetric͒ Rayleigh instability, and electric field induced axisymmetric and whipping instabilities. At increasing field strengths, the electrical instabilities are enhanced whereas the Rayleigh instability is suppressed. Which instability dominates depends strongly on the surface charge density and radius of the jet. The physical mechanisms for the instability are discussed in the various possible limits.

Electrospinning is a process in which solid fibers are produced from a polymeric fluid stream ͑solution or melt͒ delivered through a millimeter-scale nozzle. This article uses the stability theory described in the previous article to develop a quantitative method for predicting when electrospinning occurs. First a method for calculating the shape and charge density of a steady jet as it thins from the nozzle is presented and is shown to capture quantitative features of the experiments. Then, this information is combined with the stability analysis to predict scaling laws for the jet behavior and to produce operating diagrams for when electrospinning occurs, both as a function of experimental parameters. Predictions for how the regime of electrospinning changes as a function of the fluid conductivity and viscosity are presented.

The objective of this study was to assess bone formation from mesenchymal stem cells (MSCs) on a novel nanofibrous scaffold in a rat model. A highly porous, degradable poly(epsilon-caprolactone) (PCL) scaffold with an extracellular matrix-like topography was produced by electrostatic fiber spinning. MSCs derived from the bone marrow of neonatal rats were cultured, expanded, and seeded on the scaffolds. The cell-polymer constructs were cultured with osteogenic supplements in a rotating bioreactor for 4 weeks, and subsequently implanted in the omenta of rats for 4 weeks. The constructs were explanted and characterized by histology, immunohistochemistry, and scanning electron microscopy. The constructs maintained the size and shape of the original scaffolds. Morphologically, the constructs were rigid and had a bone-like appearance. Cells and extracellular matrix (ECM) formation were observed throughout the constructs. In addition, mineralization and type I collagen were also detected. This study establishes the ability to develop bone grafts on electrospun nanofibrous scaffolds in a well-vascularized site using MSCs.

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One key challenge in regenerating vital organs is the survival of transplanted cells. To meet their metabolic requirements, transport by diffusion is insufficient, and a convective pathway, i.e., a vasculature, is required. Our laboratory pioneered the concept of engineering a vasculature using microfabrication in silicon and Pyrex. Here we report the extension of this concept and the development of a methodology to create an endothelialized network with a vascular geometry in a biocompatible polymer, poly(dimethyl siloxane) (PDMS). High-resolution PDMS templates were produced by replica-molding from micromachined silicon wafers. Closed channels were formed by bonding the patterned PDMS templates to flat PDMS sheets using an oxygen plasma. Human microvascular endothelial cells (HMEC-1) were cultured for 2 weeks in PDMS networks under dynamic flow. The HMEC-1 cells proliferated well in these confined geometries (channel widths ranging from 35 mum to 5 mm) and became confluent after four days. The HMEC-1 cells lined the channels as a monolayer and expressed markers for CD31 and von Willebrand factor (vWF). These results demonstrate that endothelial cells can be cultured in confined geometries, which is an important step towards developing an in vitro vasculature for tissue-engineered organs.

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This report demonstrates the formation of thick cardiac grafts in vitro and the versatility of biodegradable electrospun meshes for cardiac tissue engineering. It is envisioned that cardiac grafts with clinically relevant dimensions can be created by using this approach and combining it with new technologies to induce vascularization.

Bone remodeling plays an important role in bone function. To date, bone tissue-engineering research has focused primarily on bone formation from osteoblasts. This study demonstrates that osteoclastogenesis can occur on a mineralized polymer scaffold. Porcine bone marrow-derived mesenchymal stem cells (pMSCs) and hematopoietic cells were isolated from the bone marrow of Yucatan minipigs (n = 3) and cultured separately. pMSCs were differentiated into osteoblasts, seeded on porous poly(D,L-lactic-co-glycolic acid) foams, and cultured in a rotating oxygen-permeable bioreactor system. Once the cell-polymer constructs had started to mineralize, the hematopoietic cells were added and cocultured to include osteoclastogenesis. The cultured constructs were evaluated by histochemical and microscopic examination. Our results show that osteoblasts and osteoclasts were successfully differentiated from bone marrow on the scaffolds. This is the first demonstration of osteoclast formation on mineralized polymer surfaces.