We present a comprehensive study of a magnetic sensor system that benefits from a new technique to substantially increase the magnetoelastic coupling of surface acoustic waves (SAW). The device uses shear horizontal acoustic surface waves that are guided by a fused silica layer with an amorphous magnetostrictive FeCoSiB thin film on top. The velocity of these so-called Love waves follows the magnetoelastically-induced changes of the shear modulus according to the magnetic field present. The SAW sensor is operated in a delay line configuration at approximately 150 MHz and translates the magnetic field to a time delay and a related phase shift. The fundamentals of this sensor concept are motivated by magnetic and mechanical simulations. They are experimentally verified using customized low-noise readout electronics. With an extremely low magnetic noise level of ≈100 pT/, a bandwidth of 50 kHz and a dynamic range of 120 dB, this magnetic field sensor system shows outstanding characteristics. A range of additional measures to further increase the sensitivity are investigated with simulations.

Prior investigations on magnetoelectric (ME) thin film sensors using amorphous FeCoSiB as a magnetostrictive layer and AlN as a piezoelectric layer revealed a limit of detection (LOD) in the range of a few pT/Hz1/2 in the mechanical resonance. These sensors are comprised of a Si/SiO2/Pt/AlN/FeCoSiB layer stack, as dictated by the temperatures required for the deposition of the layers. A low temperature deposition route of very high quality AlN allows the reversal of the deposition sequence, thus allowing the amorphous FeCoSiB to be deposited on the very smooth Si substrate. As a consequence, the LOD could be enhanced by almost an order of magnitude reaching 400 fT/Hz1/2 at the mechanical resonance of the sensor. Giant ME coefficients (αME) as high as 5 kV/cm Oe were measured. Transmission electron microscopy investigations revealed highly c-axis oriented growth of the AlN starting from the Pt-AlN interface with local epitaxy.

No abstract

Surface acoustic wave magnetic field sensors based on guided Love waves using the ΔE effect of a magnetostrictive thin film have been shown to be promising candidates for the measurement of weak fields at low frequencies as required for biomagnetic applications or as current sensors benefitting from the large dynamic range and bandwidth. The deposition of soft magnetic films with high magnetostriction is, however, more challenging on piezoelectric substrates such as quartz than on silicon. Thermally induced anisotropic expansion during the deposition process or during post-deposition magnetic field annealing leads to uniaxial stresses acting on the films, which makes the precise control of magnetic anisotropy difficult. Accordingly, this work analyzes the influence of the deposition process and heat treatment on the performance of Love wave devices. ST-cut quartz based delay line surface acoustic wave sensors with a SiO2 guiding layer are employed, and a 200 nm layer of amorphous magnetostrictive (Fe90Co10)78Si12B10 is used as the sensitive element. Magneto-optical imaging is performed for magnetic domain characterization, and the sensor performance is characterized in terms of bias field dependent phase sensitivity and frequency dependent phase noise. By performing a low temperature deposition in an external magnetic field, considerable improvement in limits of detection at biomagnetic relevant frequencies down to 70 pT/Hz at 10 Hz and 25 pT/Hz at 100 Hz is achieved.