A direct-drive motor has the merits of low speed, high torque, and elimination of mechanical deceleration mechanisms, and is widely used in various fields. A novel direct-drive permanent magnet synchronous motor is presented herein, in which all coils are wrapped around the stator yoke in the same orientation. The structure of the novel direct-drive permanent magnet synchronous motor with toroidal windings (N-TWDDPMSM) is introduced and its operating principle is analyzed by describing the variation in the armature magnet field versus time. Furthermore, based on the same power grade and mechanical size, several finite-element models of motors with different windings are established using Magnet software to analyze the distribution of magnetic field, back-electromotive force (back-EMF), power-angle characteristics, loss characteristics, etc. Compared with the traditional permanent magnet synchronous motor (T-PMSM), the traditional permanent magnet synchronous motor with toroidal windings (T-TWPMSM), and the N-TWDDPMSM, the N-TWDDPMSM shows advantages of low speed and high torque, and the feasibility and superiority of the N-TWDDPMSM are verified.
The direct drive permanent magnet motor (DDPMM) is a promising candidate for applications because of its high efficiency, high power density, and low maintenance costs. This study focused on the effect of slot opening width on the air-gap magnetic field of a DDPMM. An exact analytical model based on Fourier analysis was established to calculate the air-gap magnetic field. The analytical general solution of the air-gap magnetic field shows that the slot opening greatly affects the air-gap magnetic field distribution when the amount of the permanent magnet is constant. Then, the air-gap magnetic fields of the DDPMM with closed and open slots were compared at different positions. Furthermore, several finite-element models of motors composed of different numbers of unit motor were established based on the different slot opening widths to study the effect of slot opening width on the air-gap magnetic field. The results obtained using the finite element method verify that the slot opening width greatly affects the air-gap magnetic field.
A permanent magnet synchronous motor (PMSM) is introduced with 120°phase belts toroidal windings (PBTWs) (120°PBTWPMSM), in which its armature reaction field principle is elaborated. Then, the experiment concerning the 120°PBTWPMSM is conducted to verify the validity of the related analysis and the feasibility of the 120°P BTWPMSM. In addition, a method of shifting the magnetic poles (SMP) is adopted to suppress the cogging torque and the torque ripple. After this, the 120°PBTWPMSM after SMP is further optimised by the Taguchi method to obtain the structural parameters of the motor with optimal comprehensive performance. Finally, the performance of the original motor, the 120°PBTWPMSM after SMP and the optimal motor are compared, which verify the effectiveness of the optimization methods.This is an open access article under the terms of the Creative Commons Attribution License, which permits use, distribution and reproduction in any medium, provided the original work is properly cited.
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