Conventional electrospinning is an effective and versatile method employed for fabricating nanofibers. However, the relatively low production rate is the major challenge of electrospinning as an economic and scalable method. Recently, several approaches have been developed to ensure the high production rate of nanofibers. This paper has reviewed the latest developed electrospinning methods, such as multi-jet, needleless, bubble, centrifuge and electro-centrifuge systems. Furthermore, the jet formation in centrifugal spinning, as well as electro-centrifuge systems, was investigated through experimental and numerical analysis.

In this study, electrospinning of sulfonated poly(ether ether ketone) (SPEEK) at different degrees of sulfonation (DS) was investigated. The polymer solution concentration of 22 wt% was obtained to collect smooth fiber in nanoscale range of 112 to 131 nm at various conditions. SEM observations of SPEEK nanofibers showed the decrease of diameter with increasing DS from 74% to 81%, mainly due to the increase of electrical conductivity of polymer solution at higher DS. The increase of collecting speed from 20 to 305 m/min decreased the diameter of nanofibers slightly and improved their alignment. The presence of SO3H groups in collected nanofibers was demonstrated with FT‐IR analysis. WAXD patterns of SPEEK nanofibers indicated featureless amorphous peak with no crystalline regions that was broaden at higher DS and aligned nanofibers. The electrochemical impedance spectroscopy of SPEEK nanofibers showed the through‐plane proton conductivity of fully hydrated nanofibrous membranes measured at room temperature were improved with DS. The proton conductivity of randomly oriented and aligned nanofibers were measured from 0.0098 to 0.0722 S/cm and from 0.0592 to 0.0907 S/cm, respectively. Aligned nanofibers exhibited more proton conductivity than randomly collected nanofibers. POLYM. ENG. SCI., 57:789–796, 2017. © 2016 Society of Plastics Engineers

-A simple and non-conventional electrospinning technique was employed for producing highly oriented Polyacrylonitrile (PAN) nanofibers. The PAN nanofibers were electrospun from 14 wt% solution of PAN in dimethylformamid (DMF) at 11 kv on a rotating drum with various linear speeds from 22.5 m/min to 67.7 m/min. The influence of take up velocity was investigated on the degree of alignment, internal structure and mechanical properties of collected PAN nanofibers. Using an image processing technique, the best degree of alignment was obtained for those nanofibers collected at a take up velocity of 59.5 m/min. Moreover, Raman spectroscopy was used for measuring molecular orientation of PAN nanofibers. Similarly, a maximum chain orientation parameter of 0.25 was determined for nanofibers collected at a take up velocity of 59.5 m/min.

A simple and nonconventional electrospinning technique was employed for producing aligned polyacrylonitrile (PAN) nanofibers. A thermal zone was placed between syringe needles and collector in the electrospinning set up to obtain aligned and heat treated nanofibers. Suitable temperatures for heat treat process of PAN nanofibers was determined using differential scanning spectroscopy (DSC) technique. The influence of treatment temperature was investigated on morphology, internal structure and mechanical properties of collected PAN nanofibers. The average fiber diameter measured from SEM images exhibited decreasing trend at higher temperatures. FTIR spectra indicated no considerable difference between chemical structure of untreated and treated PAN nanofibers. Crystallization degree of PAN nanofibers cal-culated from WAXD patterns showed relatively low change with treatment temperature. Tenacity values of nanofiber bundles increased with increasing temperature while the extension values had an inverse trend. However, the modulus did not show a regular manner, but treated nanofibers had more modulus than untreated ones. The stress and modulus of PAN nanofibers increased to 112.9 MPa and 7.25 GPa at 270 C, respectively. Nanofibers treated at the highest temperature had the largest amount of crystallinity and strength.

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