The paper presents post-mortem analysis of commercial LiFePO4 battery cells, which are aged at 55 °C and − 20 °C using dynamic current profiles and different depth of discharges (DOD). Post-mortem analysis focuses on the structure of the electrodes using atomic force microscopy (AFM) and scanning electron microscopy (SEM) and the chemical composition changes using energy dispersive X-ray spectroscopy (SEM-EDX) and X-ray photoelectron spectroscopy (XPS). The results show that ageing at lower DOD results in higher capacity fading compared to higher DOD cycling. The anode surface aged at 55 °C forms a dense cover on the graphite flakes, while at the anode surface aged at − 20 °C lithium plating and LiF crystals are observed. As expected, Fe dissolution from the cathode and deposition on the anode are observed for the ageing performed at 55 °C, while Fe dissolution and deposition are not observed at − 20 °C. Using atomic force microscopy (AFM), the surface conductivity is examined, which shows only minor degradation for the cathodes aged at − 20 °C. The cathodes aged at 55 °C exhibit micrometer size agglomerates of nanometer particles on the cathode surface. The results indicate that cycling at higher SOC ranges is more detrimental and low temperature cycling mainly affects the anode by the formation of plated Li.
Graphic abstract
This paper uses several techniques to monitor the ageing of commercial LiFePO 4 cells, which are cycled at 55 °C and −20 °C at various depths of discharge. Ageing at lower depth of discharge leads to higher capacity fading, as compared to higher depth of discharge. The highest capacity fading is observed using 50% depth of discharge for cycling at 55 °C, while the lowest capacity fading is observed for the cells aged at 100% depth of discharge when cycled at −20 °C. Using incremental capacity analysis and differential voltage analysis the capacity fading is monitored and underlying ageing mechanisms are described. The loss of lithium inventory and the loss of active material, especially on the cathode side, are the major degradation mechanisms for the cells. The first incremental capacity analysis peak of the discharge process can be used in our case to predict remaining life and cell capacity.
A tailored electrochemical strain microscopy technique is presented and used to analyze the ionic mobility and diffusion coefficients in composite Si/C anodes. The resulting surface displacement after a voltage pulse is proportional to the ionic concentration change and is measured by the deflection of an atomic force microscopy tip. The results show a higher ionic mobility at the steps of silicon composite anode microcrystals compared to the crystal centers. Diffusion coefficients are extracted from the time dependence of the surface displacement. Mappings with nanoscale resolution of local diffusion coefficients are displayed. The results demonstrate higher diffusion coefficients at the steps.
Electrochemical strain microscopy (ESM) is a powerful atomic force microscopy (AFM) mode for the investigation of ion dynamics and activities in energy storage materials. Here we compare the changes in commercial LiFePO4 cathodes due to ageing and its influence on the measured ESM signal. Additionally, the ESM signal dynamics are analysed to generate characteristic time constants of the diffusion process, induced by a dc-voltage pulse, which changes the ionic concentration in the material volume under the AFM tip. The ageing of the cathode is found to be governed by a decrease of the electrochemical activity and the loss of available lithium for cycling, which can be stored in the cathode.
Material-sensitive and conductive atomic force microscopy was applied to the investigation of cross sections of membrane-electrode-assemblies (MEA) at operating conditions, 80% relative humidity and 75°C, before and after operation. The ionomer content inside the electrodes could be measured due to their characteristic mechanical, chemical and physical properties. By surface potential measurements across MEAs after degrading fuel cell operation, a severe influence of the re-deposited platinum on the potential distribution was found.
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