The hydrothermal carbonization (HTC) is a very suitable process to transform wet biomass feedstocks into a peat-like material without drying the biomass input.Therefore, the energetic balance is more favorable than for alternative processes converting biomass as a whole. Further synergies can be achieved when the plant is employed as central hub for a regional biorefinery. Hence, a HTC pilot plant is operated with garden prunings and monitored during two years. It is shown that the elemental composition of HTC carbon is relatively constant. A carbon content of higher than 60%(based on dry, ash-free matter) is achieved. Fixed carbon content and volatile matter show low variation being the volatile content quite high with 61% on average. Dried in a post-process treatment which is less energy-demanding than drying of the raw biomass and pressed into pellets or briquettes the HTC carbon can be used as solid biofuel fulfilling the European standard (EN 14961-6).With a regional thermal valorization of the biofuel the ashes can be returned as phosphorous source to the crop land from which the biomass was harvested. Part of the process water, which involves a high amount of potassium, can be used for crop irrigation. In this way, valuable plant nutrients are recovered for soil remediation.Hence, closing the nutrient cycles a HTC plant can be considered as a sustainable local biorefinery producing a solid biofuel. Thereby, solar energy is exploited which was 2 fixed before by photosynthesis together with the carbon dioxide which is liberated in the combustion of the solid biofuel. Optionally, the process water might serve as an alternative source of energy as it is demonstrated that its carbon content can be exploited for biogas production.3
Graphical Abstract HighlightsThe hydrothermal carbonization process was monitored in a pilot plant over two years HTC carbon fulfills European standard for a type of solid biofuel HTC carbon ashes from garden prunings serve as source for plant nutrients (phosphorous)Potassium levels in the soil can be improved by irrigation with HTC process water Chemical oxygen demand of the process water can be reduced by 95% by biogas production
Most valorization processes for biomass waste require dry raw material or at least a relatively low amount of residual humidity. In contrast, the hydrothermal carbonization (HTC) is a valorization process for lignocellulosic biomass which uses water as reaction medium. The product, hydrochar, can be used as dry solid fuel being the post-process drying procedure much more energy-efficient. Herein, three lignocellulosic biomass waste feedstocks, i.e. the organic fraction of municipal solid waste (OFMSW), orange peel waste (OPW) and the residues of a pepper plantation, were processed by HTC on a ton scale and the product evaluated as solid fuel in form of pellets for domestic use (EN ISO 17225). A critical property of the product is the ash content which has to be adjusted by post-treatment. The ash content was achieved to below the established limit by acid treatment with sulfuric acid. An implementation of the treatment into the pilot plant is straightforward.An organic liquid fraction was obtained as additional effluent in the pilot plant depending on the biomass feedstock. For instance, limonene in a mixture with other monoterpenes was separated when orange peel waste was processed, approximately 3 wt% of dry matter. It is further shown at laboratory scale that the monoterpene mixture can be directly used or can easily be transformed into para-cymene, a fragrance compound, by catalytic dehydrogenation. Therefore, the HTC process can be considered as a source for valuable apolar platform molecules derived from lignocellulosic biomass waste in addition to the production of hydrochar.2
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