The presented paper dealt with the concept of an innovative manifold header for evacuated tube solar collectors. The proposed concept eliminates the drawbacks of conventional manifold headers, especially the serial connection of heat pipes that operate under uneven conditions. The advantage of the proposed design of the manifold header is also an increase in the heat exchange surface and the possibility of conducting the heat transfer media flow in a parallel flow arrangement, which increases the overall efficiency. The concept of the manifold header was evaluated on five variations of design with the use of the computational fluid dynamics (CFD) analysis. The results of the CFD analysis confirmed the functionality of the concept and also enabled the selection of the most suitable design elements, which were incorporated into the final design of a manifold header in the pre-prototype phase of manufacturing.
The energy storage field is nowadays a highly ranking topic. This research deals with the installation and analysis of the ice storage system which combines heat pump, solar absorber, and ice storage tank (phase change material—PCM). This system uses a special kind of solar absorber – header pipes (HDP), which have no thermal isolation compared to the common solar absorber. Thanks to that the HDP, pipes can absorb thermal energy not only from the sun but also from the environment. The rain or snow also affects heat exchange. All that is provided by one technical device. The system can store thermal energy gained from the solar absorber into the ice storage tank for future usage. Research works with data from the real operation, for a period of the year covering all working phases/modes of the system. The analysis of the data led to the identification of several specific modes of the system, especially from the processes taking place in the PCM storage tank during its charging and discharging at various time stages of operation of the whole system. The installation and analysis of the ice storage system probably took place for the first time in Slovakia and Slovak Republic’s conditions. Besides, this system was not installed on a new low-energy house, but on an older family house with thermal insulation. The aim of this installation was also to demonstrate the usability of the ice storage system in an older house and potentially reduce the homeowner’s fees thanks to new technology with higher efficiency. We managed to comprehensively analyze and describe the operation of this system, which also appears to be highly efficient even in a family house with a lower energy certificate, than today’s new low-energy buildings. The results showed a significant efficiency difference in favor of the ice storage system compared to conventional heating systems. The total analysis time was 1616 h and the total efficiency of this heating system—the seasonal coefficient of performance (SCOP) was 4.4. Compared to the average SCOP 3.0 of conventional heating systems for new low-energy houses, the total efficiency increased by 46.6%. These results could therefore be considered as beneficial, especially if we take into account that this system was installed on an approximately 40-year-old family house. The analyzed ice storage system is still working today. The main goals of this paper were to describe the heat pump’s duty cycle with ice storage (PCM) based on real-life data and bring a detailed description of the heat transfer medium behavior at various phases of storing/utilizing heat in the vertical ice storage’s profile for increasing efficiency.
The paper deals with the elimination of heat losses in a flat low-pressure solar collector caused by direct contact of outlet pipefitting and the Al–Mg collector box. This is manifested by reduced thermal efficiency of the solar collector, especially in cold season, which is in direct conflict with its application, i.e., high-temperature application and application in cold conditions. The solution lies in the proposed new structural element—the vacuum thermal insulation bushing, which is able to simultaneously provide vacuum tightness of the collector box and interrupt the existing thermal conductive connection. The design philosophy was to transfer the vacuum insulating function component from the original pipe—collector box connection to the thermally insulated place bushing—collector box. Two prototypes were constructed and built into experimental vacuum chamber. Significant increase in the temperature gradient was found in performed experiments. Thermal insulation function, vacuum tightness, and resistance to thermomechanical stress have been demonstrated. The thermal insulation function has also been described through the simulations on a computational model, using finite volume method. The proposed solution of bushing has also successfully become the subject of patent protection.
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