This work demonstrates the role of microstructure in the friction and oxidation behavior of the lamellar solid lubricant molybdenum disulfide (MoS). We report on systematic investigations of oxidation and friction for two MoS films with distinctively different microstructures-amorphous and planar/highly-ordered-before and after exposure to atomic oxygen (AO) and high-temperature (250 °C) molecular oxygen. A combination of experimental tribology, molecular dynamics simulations, X-ray photoelectron spectroscopy (XPS), and high-sensitivity low-energy ion scattering (HS-LEIS) was used to reveal new insights about the links between structure and properties of these widely utilized low-friction materials. Initially, ordered MoS films showed a surprising resistance to both atomic and molecular oxygens (even at elevated temperature), retaining characteristic low friction after exposure to extreme oxidative environments. XPS shows comparable oxidation of both coatings via AO; however, monolayer resolved compositional depth profiles from HS-LEIS reveal that the microstructure of the ordered coatings limits oxidation to the first atomic layer.
The
role of water in the tribochemical mechanisms of ultralow wear
polytetrafluoroethylene (PTFE) composites was investigated by studying
10 and 20 wt % polyether ether ketone (PEEK)-filled and 5 wt % αAl2O3-filled PTFE composites. These composites were
run against stainless-steel substrates in humidity, water, and dry
nitrogen environments. The results showed that the wear behavior of
both composites was significantly affected by the sliding environment.
Both composites achieved remarkably low wear rates in humidity because
of tribochemically generated carboxylate end groups that anchored
the polymer transfer films to the steel substrate. In nitrogen, PTFE–PEEK
outperformed PTFE−αAl2O3 because
of polar carbonyl groups on PEEK, which increased the surface energy
of PEEK, aiding it in adhering to the substrate and resulting in a
transfer film. Both composites in water exhibited high wear. The water
oversaturated the functional groups at the end of the polymer chains
and prevented the formation of a transfer film.
In most mammals and a rare few reptilian lineages the evolution of precise dental occlusion led to the capacity to form functional chewing surfaces due to pressures generated while feeding. The complex dental architectures of such teeth and the biomechanics of their self-wearing nature are poorly understood. Our research team composed of paleontologists, evolutionary biologists, and engineers have developed a protocol to: (1) determine the histological make-up of grinding dentitions in extant and fossil taxa; (2) ascertain wear-relevant material properties of the tissues; (3) determine how those properties relate to inter-tissue-biomechanics leading the dental functionality using a threedimensional Archard's wear model developed specifically for dental applications; (4) analyze those data in phylogenetic contexts to infer evolutionary patterns as they relate to feeding. Finally we discuss industrial applications that are emerging from our paleontologically-inspired research.
Traditionally, iterative schemes have been used to predict evolving material profiles under abrasive wear. In this work, more efficient continuous formulations are presented for predicting the wear of tribological systems. Following previous work, the formulation is based on a two parameter elastic Pasternak foundation model. It is considered as a simplified framework to analyze the wear of multimaterial surfaces. It is shown that the evolving wear profile is also the solution of a parabolic partial differential equation (PDE). The wearing profile is proven to converge to a steady-state that propagates with constant wear rate. A relationship between this velocity and the inverse rule of mixtures or harmonic mean for composites is derived. For cases where only the final steady-state profile is of interest, it is shown that the steady-state profile can be accurately and directly determined by solving a simple elliptic differential system—thus avoiding iterative schemes altogether. Stability analysis is performed to identify conditions under which an iterative scheme can provide accurate predictions and several comparisons between iterative and the proposed formulation are made. Prospects of the new continuous wear formulation and steady-state characterization are discussed for advanced optimization, design, manufacturing, and control applications.
The wear of materials continues to be a limiting factor in the lifetime and performance of mechanical systems with sliding surfaces. As the demand for low wear materials grows so does the need for models and methods to systematically optimize tribological systems. Elastic foundation models offer a simplified framework to study the wear of multimaterial composites subject to abrasive sliding. Previously, the evolving wear profile has been shown to converge to a steady-state that is characterized by a time-independent elliptic equation. In this article, the steady-state formulation is generalized and integrated with shape optimization to improve the wear performance of bi-material composites. Both macroscopic structures and periodic material microstructures are considered. Several common tribological objectives for systems undergoing wear are identified and mathematically formalized with shape derivatives. These include (i) achieving a planar wear surface from multimaterial composites and (ii) minimizing the run-in volume of material lost before steady-state F. Feppon wear is achieved. A level-set based topology optimization algorithm that incorporates a novel constraint on the levelset function is presented. In particular, a new scheme is developed to update material interfaces; the scheme (i) conveniently enforces volume constraints at each iteration, (ii) controls the complexity of design features using perimeter penalization, and (iii) nucleates holes or inclusions with the topological gradient. The broad applicability of the proposed formulation for problems beyond wear is discussed, especially for problems where convenient control of the complexity of geometric features is desired.
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