Surfactant vesicles containing monomers in the interior of the bilayer were used to template hollow polymer nanocapsules. This study investigated the formation of surfactant/monomer assemblies by two loading methods, concurrent loading and diffusion loading. The assembly process and the resulting aggregates were investigated with dynamic light scattering, small angle neutron scattering, and small-angle X-ray scattering. Acrylic monomers formed vesicles with a mixture of cationic and anionic surfactants in a broad range of surfactant ratios. Regions with predominant formation of vesicles were broader for compositions containing acrylic monomers compared with blank surfactants. This observation supports the stabilization of the vesicular structure by acrylic monomers. Diffusion loading produced monomer-loaded vesicles unless vesicles were composed from surfactants at the ratios close to the boundary of a vesicular phase region on a phase diagram. Both concurrent-loaded and diffusion-loaded surfactant/monomer vesicles produced hollow polymer nanocapsules upon the polymerization of monomers in the bilayer followed by removal of surfactant scaffolds.

In this work we report on a versatile sensor platform based on encapsulated indicator dyes. Dyes are entrapped in hollow nanocapsules with nanometer-thin walls of controlled porosity. The porous nanocapsules retain molecules larger than the pore size but provide ultrafast access to their interior for molecules and ions smaller than the pore size. Dye-loaded nanocapsules are immobilized in a polyvinyl alcohol (PVA) matrix with high solvent permeability and rapid analyte diffusion. This approach provides robust sensing films with fast response and extended lifetime. To demonstrate the performance characteristics of such films, pH-sensitive indicator dyes were entrapped in vesicle-templated nanocapsules prepared by copolymerization of tert-butyl methacrylate, butyl methacrylate, and ethylene glycol dimethacrylate. As pH sensitive dyes, Nile blue A, bromophenol blue, and acid fuchsin were tested. Time-resolved absorbance measurements showed that the rate of the color change is controlled by the rate of diffusion of protons in the hydrogel. The pH-induced color change in a ~400 μm thick film is complete within 40 and 60 s. The porous nanocapsule loaded films showed excellent stability and reproducibility in long-term monitoring experiments. Compartmentalization of the indicator dyes within the nanocapsules increased their stability. The matrix caused a shift in the position of the color change of the dye compared to that in an aqueous buffer solution. The encapsulation/immobilization protocol described in this account is expected to be broadly applicable to a variety of indicator dyes in optical sensor applications.

Surfactants and hydrophobic monomers spontaneously assemble into vesicles containing monomers within the bilayer. The joint action of monomers and surfactants is essential in this synergistic self-assembly. Polymerization in the bilayer formed hollow polymer nanocapsules.

Nanoreactors were created by entrapping homogeneous catalysts in hollow nanocapsules with 200 nm diameter and semipermeable nanometer-thin shells. The capsules were produced by the polymerization of hydrophobic monomers in the hydrophobic interior of the bilayers of self-assembled surfactant vesicles. Controlled nanopores in the shells of nanocapsules ensured long-term retention of the catalysts coupled with the rapid flow of substrates and products in and out of nanocapsules. The study evaluated the effect of encapsulation on the catalytic activity and stability of five different catalysts. Comparison of kinetics of five diverse reactions performed in five different solvents revealed the same reaction rates for free and encapsulated catalysts. Identical reaction kinetics confirmed that placement of catalysts in the homogeneous interior of polymer nanocapsules did not compromise catalytic efficiency. Encapsulated organometallic catalysts showed no loss of metal ions from nanocapsules suggesting stabilization of the complexes was provided by nanocapsules. Controlled permeability of the shells of nanocapsules enabled size-selective catalytic reactions.

This work addresses the challenge of creating hollow polymer capsules with wall thickness in the single-nanometer range under mild conditions. We present a simple and scalable method for the synthesis of hollow polymer nanocapsules in the bilayers of spontaneously assembled surfactant vesicles. Polymerization is initiated thermally with the help of a peroxide initiator and an amine activator codissolved with monomers and cross-linkers in the hydrophobic interior of the surfactant bilayer. To avoid premature polymerization, the initiator and the activator were added separately to the mixtures of cetyltrimethylammonium tosylate (CTAT) and sodium dodecylbenzenesulfonate (SDBS) containing monomers and cross-linkers. Upon hydration and mixing of the aqueous solutions, equilibrium monomer-loaded vesicles formed spontaneously after a brief incubation. The removal of oxygen and further incubation at slightly elevated temperatures (35-40 °C) for 1 to 2 h has led to the formation of hollow polymer nanocapsules. Structural and permeability characterization supported the high yield of nanocapsules with no pinhole defects.

To develop simple optical pH sensors with adequate sensitivity, short response time, and extended life time for the analysis of very small sample volumes, high concentrations of pH sensitive indicator dyes were encapsulated into ∼200 nm diameter nanocapsules (NCs) with ∼1 nm thick porous walls. The capsules were immobilized into high‐porosity polyvinyl alcohol (PVA) gels for robust and versatile sensor platform design (double immobilization). The NCs‐loaded gels were molded into sensing cylinders and secured in glass capillaries, which served as sampling devices and flow‐through optical detector cells (capillary optodes). The color of the sensing cylinder was measured as a function of the sample pH using an optical fiber‐based UV‐VIS spectrophotometer. To optimize the optical properties of the sensing gel the influence of the size of the NCs, the dye concentration in the NCs and the NCs concentration within the PVA gel were studied. The NCs‐based optodes allowed the measurement of the pH within 2 minutes in as little as ∼30 µL volume of sample, with ∼±0.03 pH unit uncertainty and less than 0.001 pH/hour drift.

Vesicle-templated nanocapsules have emerged as a viable platform for diverse applications. Shell thickness is a critical structural parameter of nanocapsules, where the shell plays a crucial role providing mechanical stability and control of permeability. Here we used small-angle neutron scattering (SANS) to determine the thickness of freestanding and surfactant-stabilized nanocapsules. Despite being at the edge of detectability, we were able to show the polymer shell thickness to be typically 1.0 ± 0.1 nm, which places vesicle-templated nanocapsules among the thinnest materials ever created. The extreme thinness of the shells has implications for several areas: mass-transport through nanopores is relatively unimpeded; pore-forming molecules are not limited to those spanning the entire bilayer; the internal volume of the capsules is maximized; and insight has been gained on how polymerization occurs in the confined geometry of a bilayer scaffold, being predominantly located at the phase-separated layer of monomers and cross-linkers between the surfactant leaflets.

Conspectus Vesicle-templated nanocapsules offer a unique combination of properties enabled by robust shells with single-nanometer thickness containing programmed uniform pores capable of fast and selective mass transfer. These capsules emerged as a versatile platform for creating functional devices, such as nanoreactors, nanosensors, and containers for the delivery of drugs and imaging agents. Nanocapsules are synthesized by a directed assembly method using self-assembled bilayers of vesicles as temporary scaffolds. In this approach, hydrophobic building blocks are loaded into the hydrophobic interior of vesicles formed from lipids or surfactants. Pore-forming templates are codissolved with the monomers and cross-linkers in the interior of the bilayer. The polymerization forms a cross-linked shell with embedded pore-forming templates. Removal of the surfactant scaffold and pore-forming templates leads to free-standing nanocapsules with shells containing uniform imprinted nanopores. Development of reliable and scalable synthetic methods for the modular construction of capsules with tunable properties has opened the opportunity to pursue practical applications of nanocapsules. In this Account, we discuss how unique properties of vesicle-templated nanocapsules translate into the creation of functional nanodevices. Specifically, we focus the conversation on applications aiming at the delivery of drugs and imaging agents, creation of fast-acting and selective nanoreactors, and fabrication of nanoprobes for sensing and imaging. We present a brief overview of the synthesis of nanocapsules with an emphasis on recent developments leading to robust synthetic methods including the synthesis under physiological conditions and creation of biodegradable nanocapsules. We then highlight unique properties of nanocapsules essential for practical applications, such as precise control of pore size and chemical environment, selective permeability, and ultrafast transport through the pores. We discuss new motifs for catch and release of small molecules with porous nanocapsules based on controlling the microenvironment inside the nanocapsules, regulating the charge on the orifice of nanopores in the shells, and reversible synergistic action of host and guest forming a supramolecular complex in nanocapsules. We demonstrate successful creation of fast-acting and selective nanoreactors by encapsulation of diverse homogeneous and nanoparticle catalysts. Due to unhindered flow of substrates and products through the nanopores, encapsulation did not compromise catalytic efficiency and, in fact, improved the stability of entrapped catalysts. We present robust nanoprobes based on nanocapsules with entrapped sensing agents and show how the encapsulation resulted in selective measurements with fast response times in challenging conditions, such as small volumes and complex mixtures. Throughout this Account, we highlight the advantages of encapsulation and discuss the opportunities for future design of nanodevices.