Polyetherimide (PEI) blends modified by either polycarbonate (PC) or polyethylene terephthalate glycol-modified (PETG) were prepared. The latter modifier (PETG) was an industrial grade widely used for fused deposition modelling (FDM) printing. PEI blends were compared to Ultem 9085, which is the standard PEI grade for FDM printing in advanced applications. All the blends were thoroughly characterized in terms of their rheological, morphological, thermomechanical and tensile properties. Ultem 9085 showed improved rheology for processing over standard PEI. PEI/PC blends with 10 wt % of modifier developed here closely matched the viscosity behavior of Ultem 9085. On the other hand, the blends with low PC content (i.e., less than 20 wt %) outperformed Ultem 9085 in terms of thermal and tensile properties. When PETG was added, similar tensile properties to Ultem 9085 were found. The immiscibility for PC contents higher than 20 wt % deteriorated the tensile properties, making it less attractive for applications, although melt viscosity decreased further for increasing PC contents.

An ultralight graphene oxide (GO)/polyvinyl alcohol (PVA) aerogel (GPA) is proposed as a new class of acoustic materials with tuneable and broadband sound absorption and sound transmission losses. The interaction between GO sheets and PVA molecules is exploited in our environmentally friendly manufacturing process to fabricate aerogels with hierarchical and tuneable porosity embedded in a honeycomb scaffold. The aerogels possess an enhanced ability to dissipate sound energy, with an extremely low density of 2.10 kg m−3, one of the lowest values ever reported for acoustic materials. We have first experimentally evaluated and optimised the effects of composition and thickness on the acoustic properties, namely sound absorption and sound transmission losses. Subsequently, we have employed a semi-analytical approach to evaluate the effect of different processing times on acoustic properties and assessed the relationships between the acoustic and non-acoustic properties of the materials. Over the 400–2500 Hz range, the reported average sound absorption coefficients are as high as 0.79, while the average sound transmission losses can reach 15.8 dB. We envisage that our subwavelength thin and light aerogel-based materials will possess other functional properties such as fire resistance and EMI shielding, and will prove to be novel acoustic materials for advanced engineering applications.

No abstract