In this article, dynamic reaction of waste ground rubber tire powder/PP blends with compatibilizers is extended to commercially available waste rubber Viz. Ground rubber tire and PP for the possibility of getting recycled material with good mechanical properties. In the first part of the article it was shown that the compatibility of model material/PP blends has greatly improved. In this article, extensive studies have been carried out to study the effect of compatibilizers, in-situ compatibilization of immiscible waste ground rubber tire (WGRT) powder/polyolefin blends of various concentrations was investigated by means of extrusion process using a co-rotating twin screw extruder. It was observed that addition of small amounts of compatibilizers like SEBS-g-MA to the blends of WGRT and PP-g-MA can result in better mechanical properties than the blends with isotactic PP. The blends of WGRT powder and PP-g-MA with compatibilizer have better adhesion than those of isotactic PP blends as revealed by the morphological studies using AFM and SEM. The betterment in properties can be attributed to the presence of functional group, maleic anhydride in PP-g-MA.
Poly[styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS) triblock copolymer was studied by dissolving the ethylene butylene midblock in selective hydrocarbon oils. These oils differ in their aromatic, paraffinic and naphthenic content. Dynamic rheological studies showed that the storage modulus (G') exceeded the loss modulus (G") for all the gels over the entire range of frequency, thereby confirming them as physical gels. However, the behavior of G' and G" as a function of frequency depended primarily on the oil type. The gelation melting temperature decreased drastically with increased oil aromaticity. Small angle X-ray scattering studies revealed that the maximum interdomain interference shifted to a higher angle depending on the composition and type of hydrocarbon oil.
Waste ground rubber tire (WGRT) is a complex composite containing various elastomers, carbon black, zinc oxide, stearic acid, processing oils, and other curatives. Most of the waste ground rubber tire is composed of mainly natural rubber (NR) and styrene butadiene rubber (SBR) in varying proportions. Blending it with other thermoplastic materials is difficult due to the inherent thermodynamic incompatibility. But, the compatibility can be increased by making the reactive sites in WGRT with suitable chemicals under optimum condition of shearing inside a twin screw extruder and it is said to undergo a dynamic reaction inside the extruder. To understand the mechanism of dynamic reaction process of a rubber/polyolefin blend, the blending of a truck tire model material rubber with polyolefin was first tried before it was applied to waste WGRT material. It was observed that the blends of a truck tire model rubber material and PP thermoplastic are physical mixture of two incompatible polymers in which a continuous plastic phase is largely responsible for the tensile properties. The rubber particles are the dispersed phase. The large particle size and the poor adhesion of these rubber particles are believed to be liable for the poor tensile properties. In case of blends of truck tire model material with isotactic polypropylene the tensile properties are found to be lower than that of its PP-g-MA counterpart which can be attributed to the reaction of the MA with the carbon black particles. A schematic representation of the possible interactions has been proposed. The effect of addition of compatibilizers such as SEBS and SEBS-g-MA has also been studied. The tensile and TGA studies indicate that the polarity of SEBS and SEBS-g-MA induces an increase in the performance characteristics for both types of polyolefins but the intensity of this increase is higher in the PP-g-MA based blends.
Blends of Polypropylene (PP) and waste ground rubber tire powder are studied with respect to the effect of ethylene—propylene—diene monomer (EPDM) and polypropylene grafted maleic anhydride (PP-g-MA) compatibilizer content by using the Design of Experiments methodology, whereby the effect of the four polymers content on the final mechanical properties are predicted. Uniform design method is especially adopted for its advantages. Optimization is done using hybrid Artificial Neural Network-Genetic Algorithm technique. A rubber formulary with respect to the four ingredients are optimized having maximum tensile strength and then compared with a blend predicted to have maximum elongation at break. It is concluded that the blends show fairly good properties provided that it has a relatively higher concentration of PP-g-MA and EPDM content. SEM investigations also corroborates with the observed mechanical properties. A quantitative relationship is then shown between the material concentration and the mechanical properties as a set of contour plots, which are then tested and confirmed experimentally to conform to the optimum blend ratio.
The effect of several network-forming nanoscale materials such as two different types of graphite and multiwalled carbon nanotube on the property development of thermoplastic elastomer (TPE) gels prepared from microphaseordered poly(styrene-b-(ethylene-co-butylene)-b-styrene) (SEBS) triblock copolymer dissolved in paraffin oil was studied. Dynamic rheological measurements of the resultant nanocomposite TPE (NCTPE) gels showed that at temperature between 30 8C to 40 8C below the gel point, the NCTPE gels have dynamic storage modulus greater than loss modulus (G 0 and G 00 ), thereby indicating that at ambient temperature a physical network is still present despite the addition of nanoparticles. In general, the nanoparticles lower the gelation temperature. The X-ray diffraction of NCTPE gels showed that EG2 system exhibited intercalation, those with CNTs exhibited exfoliation and EG1 did not change at all.
This paper reports a new processing strategy for manufacturing ceramic foams based on a steam chest molding and pyrolysis process. Silicon oxycarbide (SiOC) foams were fabricated from a polysiloxane‐hollow microsphere blend using the newly developed process. During steam chest molding, the polysiloxane softened and the hollow microspheres expanded, resulting in a three‐dimensional shape. During heat treatment, the microspheres decomposed and the polysiloxane transformed to an amorphous SiOC, resulting in SiOC foams with a porosity of 62%–81%.
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