Optical measurements from high-speed, high-definition video recordings can be used to define the full-field dynamics of a structure. By comparing the dynamic responses resulting from both damaged and undamaged elements, Structural Health Monitoring (SHM) can be carried out, similarly as with mounted transducers. Unlike the physical sensors, which provide point-wise measurements and a limited number of output channels, high-quality video recording allows very spatially dense information. Moreover, video acquisition is a non-contact technique. This guarantees that any anomaly in the dynamic behaviour can be more easily correlated to damage and not to added mass or stiffness due to the installed sensors. However, in real-life scenarios, the vibrations due to environmental input are often so small that they are indistinguishable from measurement noise if conventional image-based techniques are applied. In order to improve the signal-to-noise ratio (SNR) in lowamplitude measurements, Phase-Based Motion Magnification (PBMM) has been recently proposed. This study intends to show that model-based SHM can be performed on modal data and time histories processed with PBMM, whereas unamplified vibrations would be too small for being successfully exploited. All the experiments were performed on a multidamaged box beam with different damage sizes and angles.
A complete surveillance strategy for wind turbines requires both the condition monitoring (CM) of their mechanical components and the structural health monitoring (SHM) of their load-bearing structural elements (foundations, tower, and blades). Therefore, it spans both the civil and mechanical engineering fields. Several traditional and advanced non-destructive techniques (NDTs) have been proposed for both areas of application throughout the last years. These include visual inspection (VI), acoustic emissions (AEs), ultrasonic testing (UT), infrared thermography (IRT), radiographic testing (RT), electromagnetic testing (ET), oil monitoring, and many other methods. These NDTs can be performed by human personnel, robots, or unmanned aerial vehicles (UAVs); they can also be applied both for isolated wind turbines or systematically for whole onshore or offshore wind farms. These non-destructive approaches have been extensively reviewed here; more than 300 scientific articles, technical reports, and other documents are included in this review, encompassing all the main aspects of these survey strategies. Particular attention was dedicated to the latest developments in the last two decades (2000–2021). Highly influential research works, which received major attention from the scientific community, are highlighted and commented upon. Furthermore, for each strategy, a selection of relevant applications is reported by way of example, including newer and less developed strategies as well.
Signal Processing is, arguably, the fundamental enabling technology for vibration-based Structural Health Monitoring (SHM), which includes damage detection and more advanced tasks. However, the investigation of real-life vibration measurements is quite compelling. For a better understanding of its dynamic behaviour, a multi-degree-of-freedom system should be efficiently decomposed into its independent components. However, the target structure may be affected by (damage-related or not) nonlinearities, which appear as noise-like distortions in its vibrational response. This response can be nonstationary as well and thus requires a time-frequency analysis. Adaptive mode decomposition methods are the most apt strategy under these circumstances. Here, a shortlist of three well-established algorithms has been selected for an in-depth analysis. These signal decomposition approaches—namely, the Empirical Mode Decomposition (EMD), the Hilbert Vibration Decomposition (HVD), and the Variational Mode Decomposition (VMD)—are deemed to be the most representative ones because of their extensive use and favourable reception from the research community. The main aspects and properties of these data-adaptive methods, as well as their advantages, limitations, and drawbacks, are discussed and compared. Then, the potentialities of the three algorithms are assessed firstly on a numerical case study and then on a well-known experimental benchmark, including nonlinear cases and nonstationary signals.
Recently, features and techniques from speech processing have started to gain increasing attention in the Structural Health Monitoring (SHM) community, in the context of vibration analysis. In particular, the Cepstral Coefficients (CCs) proved to be apt in discerning the response of a damaged structure with respect to a given undamaged baseline. Previous works relied on the Mel-Frequency Cepstral Coefficients (MFCCs). This approach, while efficient and still very common in applications, such as speech and speaker recognition, has been followed by other more advanced and competitive techniques for the same aims. The Teager-Kaiser Energy Cepstral Coefficients (TECCs) is one of these alternatives. These features are very closely related to MFCCs, but provide interesting and useful additional values, such as e.g., improved robustness with respect to noise. The goal of this paper is to introduce the use of TECCs for damage detection purposes, by highlighting their competitiveness with closely related features. Promising results from both numerical and experimental data were obtained.
Different mechanical properties characterise the materials of 3D printed components, depending on the specific additive manufacturing (AM) process, its parameters, and the post-treatment adopted. Specifically, stereolithography (SLA) uses a photopolymerisation technique that creates solid components through selective solidification. In this study, 72 specimens were 3D printed using 12 commercial-grade methacrylate resins and tested under uniaxial tensile loads. The resin specimens were evaluated before and after curing. The recommended cure temperature and time were followed for all materials. The stress-strain curves measured during the testing campaign were evaluated in terms of maximum tensile strength, Young’s modulus, ductility, resilience, and toughness. The results reveal that the curing process increases the material stiffness and resistance to tensile loads. However, it was found that the curing process generally reduces the plasticity of the resins, causing a more or less marked brittle behaviour. This represents a potential limitation to the use of SLA 3D printing for structural elements which require some plasticity to avoid dangerous sudden failures.
Nonlinear modal analysis is a demanding yet imperative task to rigorously address real-life situations where the dynamics involved clearly exceed the limits of linear approximation. The specific case of geometric nonlinearities, where the effects induced by the second and higher-order terms in the strain–displacement relationship cannot be neglected, is of great significance for structural engineering in most of its fields of application—aerospace, civil construction, mechanical systems, and so on. However, this nonlinear behaviour is strongly affected by even small changes in stiffness or mass, e.g., by applying physically-attached sensors to the structure of interest. Indeed, the sensors placement introduces a certain amount of geometric hardening and mass variation, which becomes relevant for very flexible structures. The effects of mass loading, while highly recognised to be much larger in the nonlinear domain than in its linear counterpart, have seldom been explored experimentally. In this context, the aim of this paper is to perform a noncontact, full-field nonlinear investigation of the very light and very flexible XB-1 air wing prototype aluminum spar, applying the well-known resonance decay method. Video processing in general, and a high-speed, optical target tracking technique in particular, are proposed for this purpose; the methodology can be easily extended to any slender beam-like or plate-like element. Obtained results have been used to describe the first nonlinear normal mode of the spar in both unloaded and sensors-loaded conditions by means of their respective backbone curves. Noticeable changes were encountered between the two conditions when the structure undergoes large-amplitude flexural vibrations.
The experimental acquisition of large vibrations presents various technical difficulties. Especially in the case of geometric nonlinearities, dealing with very flexible, very light structures causes minimal variations in mass or stiffness to affect severely the dynamical response. Thus, sensors’ added masses change the behaviour of the structure with respect to the unloaded condition. Moreover, the most common tools regularly employed for acquisition in vibration analysis - that is to say, laser vibrometers and accelerometers - are often designed with small amplitudes in mind. Their recordings are known to lack accuracy when the investigated structure undergoes large or very large motions, due to geometrical reasons. Image-based measurement techniques offer a valid solution to this problem. Here, an ensemble of three video processing techniques are benchmarked against each other and tested as viable options for the non-contact dynamic characterisation of slender beam-like structures. The methods have been applied to the case study of an aluminium spar for a highly-flexible airwing prototype and compared to the measurements recorded by a laser velocimeter and several Raspberry PI Inertial Measurement Units (IMUs), which also proved to be minimally invasive.
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