Rapid Prototyping (RP) promises to induce a revolutionary impact on how the objects can be produced and used in industrial manufacturing as well as in everyday life. Over the time a standard technique as the 3D Stereolithography (SL) has become a fundamental technology for RP and Additive Manufacturing (AM), since it enables the fabrication of the 3D objects from a cost-effective photocurable resin. Efforts to obtain devices more complex than just a mere aesthetic simulacre, have been spent with uncertain results. The multidisciplinary nature of such manufacturing technique furtherly hinders the route to the fabrication of complex devices. A good knowledge of the bases of material science and engineering is required to deal with SL technological, characterization and testing aspects. In this framework, our study aims to reveal a new approach to obtain RP of complex devices, namely Organic Electro-Chemical Transistors (OECTs), by SL technique exploiting a resin composite based on the conductive poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) and the photo curable Poly(ethylene glycol) diacrylate (PEGDA). A comprehensive study is presented, starting from the optimization of composite resin and characterization of its electrochemical properties, up to the 3D OECTs printing and testing. Relevant performances in biosensing for dopamine (DA) detection using the 3D OECTs are reported and discussed too.

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We report on the preparation and stereolithographic 3D printing of a resin based on the composite between a poly(ethylene glycol) diacrylate (PEGDA) host matrix and a poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT:PSS) filler, and the related cumulative volatile organic compounds’ (VOCs) adsorbent properties. The control of all the steps for resin preparation and printing through morphological (SEM), structural (Raman spectroscopy) and functional (I/V measurements) characterizations allowed us to obtain conductive 3D objects of complex and reproducible geometry. These systems can interact with chemical vapors in the long term by providing a consistent and detectable variation of their structural and conductive characteristics. The materials and the manufacture protocol here reported thus propose an innovative and versatile technology for VOCs monitoring systems based on cumulative adsorption effects.

Here we present new 3D printable materials based on the introduction of different commercially available ionic liquids (ILs) in the starting formulations. We evaluate the influence of these additives on the printability of such formulations through light-induced 3D printing (digital light processing—DLP), investigating as well the effect of ionic liquids with polymerizable groups. The physical chemical properties of such materials are compared, focusing on the permeability towards CO2 of the different ILs present in the formulations. At last, we show the possibility of 3D printing high complexity structures, which could be the base of new high complexity filters for a more efficient CO2 capture.

Nowadays, the interest in the additive manufacturing (AM) field is not only from a technological point of view, but also from a materials perspective. The advantages of printing functional parts allowed the transition from AM intended as mere prototypes factory, to complete production process for small batches of highly customized devices. Especially for micrometric devices, the best solution in terms of material can be found in photo-sensitive polymers. This study was focused on finding the best way to make stereolithography (SL) printed conductive parts easily embeddable in an electronic circuit. A SL resin containing the electrically conductive polymer poly(3,4-ethylenedioxythiophene) (PEDOT) was considered for its interesting property to behave like an electrochemical transistor in proper conditions. Different standard metal plating techniques were evaluated to find out the best one for the present case study. After metallization, samples were electrically characterized to find out conductivity values. Electroplating turned out to be a valid solution, generating a metal layer on the surface without damaging the printed part and enhancing the electric contact. The reported outcomes pave the way for further studies on polymeric parts welding, which often represents a bottleneck in polymeric device integration in electronic circuits.