The performance of heat transfer enhancement (HTE) using modified inserts (MIs) as a vortex generator in pipe flow and fluid flow analysis using computational fluid dynamics (CFD) are evaluated in this article. The MIs are fastened to the central rod, and the circular sections of the MIs touched the circular wall of the test pipe. Heat transfer and fluid flow analyses are carried out for the various pitch to diameter ratios (P/D) and angles of the MIs. P/D ratios of 3, 4 and 6 and MIs angles of 15°, 30°, 45°, 60° and 90° are considered for experimental analysis. CFD analysis is carried out for P/D ratios of 3, 4 and 6 and MIs angles of 30°, 45° and 90°. Nusselt number (Nu/Nus) and friction factor (f/fs) ratios are evaluated using the same Reynolds number between 8000 and 17,000 in the experimental study. The MIs encourage the wall and core fluid to be combined thus helps in HTE. It is found that, as the P/D ratio increases, the Nu/Nus and f/fs decrease. If the distance between the MIs increases, the mixing of fluid weakens. With decreasing the P/D ratio, Nu/Nus increases. Increased fluid mixing leads to a higher coefficient of heat transfer and higher values of pressure drop. A P/D ratio of 4 and MIs angle of 45° results in greater heat interaction than others. Finally, recommendations for the best P/D ratio and angles of MIs are made for improved HTE on fluid flow through a circular pipe.
Article Highlights
Modified inserts (MIs) are used inside the test pipe to check the heat transfer enhancement at various angles. Also, compared the performance with and without MIs.
Fluid flow analysis is checked by CFD (Fluent) in Ansys software.
Fluid flow patterns for various MIs angles and P/D ratios are compared.
The transformation of conventional binder and grout into high-performance nanocarbon binder and grout was evaluated in this investigation. The high-performance nanocarbon grout consisted of grey cement, white cement, lime, gypsum, sand, water, and graphite nanoplatelet (GNP), while conventional mortar is prepared with water, binder, and fine aggregate. The investigated properties included unconfined compressive strength (UCS), bending strength, ultrasound pulse analysis (UPA), and Schmidt surface hardness. The results indicated that the inclusion of nanocarbon led to an increase in the initial and long-term strengths by 14% and 23%, respectively. The same trend was observed in the nanocarbon binder mortars with white cement, lime, and gypsum in terms of the UCS, bending strength, UPA, and Schmidt surface hardness. The incorporation of nanocarbon into ordinary cement produced a high-performance nanocarbon binder mortar, which increased the strength to 42.5 N, in comparison to the 32.5 N of the ordinary cement, at 28 days.
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