Grafting polymerization by reactive small molecules involves the formation of graft copolymers from a reaction between polymers and monomers. Monomer units can be propagated onto the polymer backbone to form a graft structure. In the polymer processing industry, the internal mixer is the most important piece of machinery. The study used the internal mixer as a reactor to make a reactive process with the interest in residence time,as the residence time is importance in the chemical reaction. By increase the residence time, the optimum degree of grafting may be occurred. The objectives of this study are to increase the knowledge and understanding of the internal mixer process, determine optimum residence time process variables for grafting LLDPE and study the effect of the residence time toward the LLDPE grafting process. Several residence times was choosing for the specified sample, to study the effect of the residence time which were 60 s, 120 s, 180 s, 240 s, 300 s and 600 s. Degree of grafting (DOG) was calculated to determine the grafting of LLDPE grafted copolymers and a series of samples in which degrees of grafting had been determined by chemical titration. Residence time at 300 s produces the optimum DOG of monomer onto polymer. Longer residence time will produce high degree of grafting but will cause other issues such as increasing in gel content and lower the mechanical properties of the grafted polymer.
This article presents the potential use of tree waste materials such as the leaves (L), branches (B) and trunks (T) of Azadirachta excelsa (Sentang) tree in the production of wood polymer composite (WPC). The WPC was fabricated from high-density polyethylene (HDPE) as bonding matrix, maleic anhydride (MA) as coupling agent, and Sentang tree waste particles (L, B and T) as filler, prepared using twin-screw extruder followed by injection moulding machine. The effects of incorporating these types of Sentang tree waste particle (at 35% and 45% particles loading by weight) on the thermal stability of WPC were reported. The chemical compositions of L, B and T were also determined and their influences on the thermal stability of WPC were discussed. The thermal behaviour was determined by using thermogravimetric analysis (TGA), whereas the chemical analysis using Technical Association of the Pulp and Paper Industry (TAPPI) methods. The addition of these tree waste particles as filler has increased the thermal stability of WPC compared to virgin HDPE (without any particle incorporation). The highest mass loss was experienced by virgin HDPE. It was also observed that chemical compositions of the particles played vital role in influencing the thermal stability of WPC.
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