The effect of alkali pre-treatment (sodium hydroxide, NaOH) on the microstructural, mechanical, and chemical composition of oil palm stalk fibres (OPSF) is reported for future bioconversion processes. The OPSF was pre-treated with various concentrations of NaOH (5, 10, 20, 30, and 40% w/v). Scanning electron microscopy analysis revealed that 5% w/v alkali concentration caused complete removal of silica bodies and waxy layers, whereas pronounced degradation of the fibres occurred at 40% w/v NaOH concentration. Mechanical test results showed that the maximum elastic modulus of untreated OPSF was 2.5 GPa and the modulus was not sensitive to alkali concentration. Permanent set (plastic strain) and viscoelastic behaviours of OPSF were observed from the loading-unloading and stress relaxation test results, respectively. Agreement was observed between the Prony series viscoelastic model and test results, which provided further evidence of the viscoelastic behaviour of OPSF.
Reactive extrusion was employed to graft itaconic anhydride (IA) onto polyethylene, using thermally induced peroxide decomposition. It was found that an increase in IA concentration lead to an increase in the degree of grafting (DOG), but only up to 6 wt % IA. Using di-cumyl peroxide (DCP) as the initiator resulted in a higher DOG compared to di-tert-butyl peroxide (DTBP) and required less reaction time to achieve the same DOG. However, raising the IA concentration also resulted in an increase in cross-linking. Increasing the initiator concentration from 0.2 to 2 wt % resulted in a higher DOG. However, 5 wt % initiator showed similar results compared to using 0.2 wt % due to termination by disproportionation, which has been shown to be more prevalent at high initiator concentrations. Degradation was clearly observed by the inability to form a continuous extrudate during extrusion as well as discolouration. A residence time of more than 50 seconds, using DCP and 120 s for DTBP didn't offer any further increase in the DOG and also resulted in more pronounced degradation. Optimizing grafting is therefore a trade-off between maximal DOG and minimizing side reactions.
Understanding the non-linear mechanical behaviour of oil palm mesocarp fibres (OPMF) is important for bio-composite application. The mechanical characterisation of this fibre is challenging due to the microstructure of the fibres consisting of silica bodies on the surface and cellular structures within the cross section. In this work, we proposed a constitutive material model for OPMF by including a stress-softening function into the large strain viscoelastic model. The model shows agreement with loading-unloading and stress relaxation tensile tests. The model was then used for micro-scale finite element modelling of the fibresilica body-matrix (resin) interface to simulate sliding of a bio-composite material. A multiparticles model was also developed to check the effect of the constitutive model towards the mechanics of a bio-composite system. Modelling results suggested that under the micro-scale level (~50 μm), silica body plays a major role in improving the mechanical behaviour of the bio-composite system. On the other hand, under the macro-scale level (~0.18 mm), a single fibre model is sufficient to simulate a bio-composite multi-fibres material.
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