This study is an investigation of weight fraction (wt%) and fiber feedstock length (FFSL) effects on the bearing strength (BS) of bolted joints in glass-fiber-reinforced (GFR) polypropylene (PP) composites manufactured by an injection molding technique. The investigation was made for holes produced either by molding or machining. For machined holes, the effect of drilling parameters (feed and speed) on BS was discussed. It is observed that BS decreased as FFSL increased. BS of both molded-in and drilled specimens was enhanced by increasing wt% of glass fiber. While slightly better BS was observed for molded-in specimens than drilled ones for all specimens. The drilling conditions’ effect on BS was found to be insignificant for drilled holes in long fibers reinforced PP, where the most significant factor was wt%. However, for short fibers reinforced PP, the spindle speed was the most significant factor followed by feed, while wt% has the lowest effect. Failure morphology mode for specimens indicates that for molded-in specimens, neat PP specimens failed under pure bearing mode while GFR/PP specimens failed under the mixed-mode failure (bearing and net tension). For machined specimens, all specimens failed under mixed-mode failure except for the highest wt% specimens which failed under net tension.
Thermoplastics and fiber-reinforced thermoplastics represent great deals in nowadays industries and applications where some of these applications are projected to wet environment. The present study investigates the effect of water moisture on the bearing strength (BS) of Polypropylene (PP) and glass fiber (GF) reinforced Polypropylene (GFRPP) composites. PP and GFRPP are produced by injection molding using different GF weight fractions (wt%), 10, 20, and 30 wt%, and two different initial fiber lengths 12 and 24 mm. A burnout test indicated that produced specimens with 12 mm long fibers have higher final fiber lengths than those made of 24 mm long fibers. More water was absorbed for higher GF weight fractions. The results of the dry bearing test showed higher bearing strengths for specimens with higher GF wt% and longer fibers. The same observation was obtained from wet tests, while, wet-tested specimens of all compositions have higher strengths than their dry counterparts. Strain-at-break seemed to be significantly reduced by water absorption for all specimens. Specimens tested in wet conditions have different fracture morphology than dry ones due to the change in the mechanical behavior of the materials after water immersion.
Glass fiber reinforced polypropylene (GF-PP) composites have proven a great potential in the designation and manufacturing of control arms, leaf springs, barriers, beams and bridge decks. Two-pass injection molding of GF-PP was investigated in this study. Polypropylene (PP) was injected with different weight fractions (w%) of chopped glass fibers (GFs) with different fiber feedstock lengths (FFSLs). The composites were then crushed and re-injected once again. Some specimens were burned out to check the actual weight fractions and fiber lengths after the injection processes. The fiber lengths dramatically decreased due to damages during two-pass injection processes and crushing. The manufactured specimens were tested in tension, and the results indicated that the tensile strength increased slightly at w = 10% of GF. Further increase of GF weight fraction leads to a drop in the tensile strength below neat PP. The results of SEM micrographs showed an increase in air voids concentrations at high GF percentages which clarifies the reason behind the drop in the tensile strength. Also, in-plane shear tests were carried out using the Iosipescu fixture where a slight increase in the in-plane shear strength was noticed by increasing fiber weight fractions. In-plane shear moduli of all specimens were measured experimentally by strain gauges and calculated theoretically. The shear modulus was enhanced by glass fiber addition and a further increase was noticed by increasing the fiber weight fractions.
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