Functional fatigue (FF) during thermal and mechanical cycling, which leads to the generation of macroscopic irrecoverable strain and the loss of dimensional stability, is a critical issue that limits the service life of shape memory alloys (SMAs). Although it has been demonstrated experimentally that such a phenomenon is related to microstructural changes, a fundamental understanding of the physical origin of FF is still lacking, especially from a crystallographic point of view. In this study, we show that in addition to the normal martensitic phase transformation pathway (PTP), there is a symmetry-dictated non-phase-transformation pathway (SDNPTP) during phase transformation cycling, whose activation could play a key role in leading to FF. By investigating crystal symmetry changes along both the PTPs and SDNPTPs, the characteristic types of defects (e.g., dislocations and grain boundaries) generated during transformation cycling can be predicted systematically, and agree well with those observed experimentally in NiTi. By analyzing key materials parameters that could suppress the SDNPTPs, strategies to develop high performance SMAs with much improved FF resistance through crystallographic design and transformation pathway engineering are suggested.

No abstract

No abstract

No abstract

A near-equiatomic NiTi shape memory alloy was subjected to a variety of thermomechanical treatments including pure thermal cycling and load-biased thermal cycling to investigate microstructural evolution of the material under actuating conditions. In situ and post mortem scanning transmission electron microscopy (STEM) was used to study the effects of stress on the development of defect substructures during cycling through the martensitic transformation. High temperature observations of the austenite phase show rapid accumulation of dislocations and moderate deformation twinning upon thermomechanical cycling. Additionally, TEM-based orientation mapping suggests the emergence of fine crystallites from the original coarse austenite grain structure. A possible mechanism is proposed for the observed grain refinement based on the crystallographic theory of martensite transformation.