Abstract:The Portevin-Le Châtelier (PLC) effect often results in serrated plastic flow during tensile testing of aluminum alloys. Its magnitude and characteristics are often sensitive to a material's heat treatment condition and to the applied strain rate and deformation temperature. In this study, we analyze the plastic deformation behavior of an age-hardenable Al-Cu alloy (AA2017) and of a particle reinforced AA2017 alloy (10 vol. % SiC) in two different conditions: solid solution annealed (W) and naturally aged (T4). For the W-condition of both materials, pronounced serrated flow is observed, while both T4-conditions do not show distinct serrations. It is also found that a reduction of the testing temperature (−60 • C, −196 • C) shifts the onset of serrations to larger plastic strains and additionally reduces their amplitude. Furthermore, compressive jump tests (with alternating strain rates) at room temperature confirm a negative strain rate sensitivity for the W-condition. The occurring PLC effect, as well as the propagation of the corresponding PLC bands in the W-condition, is finally characterized by digital image correlation (DIC) and by acoustic emission measurements during tensile testing. The formation of PLC bands in the reinforced material is accompanied by distinct stress drops as well as by perceptible acoustic emission, and the experimental results clearly show that only type A PLC bands occur during testing at room temperature (RT).
This article describes the compositional depth profiling (CDP) of diamond-like carbon (DLC) layers by Glow Discharge-Optical Emission Spectrometry (GD-OES).
Abstract:In this contribution, we study the microstructural evolution of an age-hardenable AA6082 aluminum alloy during severe plastic deformation by gradation extrusion. A novel die design allowing an interruption of processing and nondestructive billet removal was developed. A systematic study on the microstructure gradient at different points of a single billet could be performed with the help of this die. Distinct gradients were investigated using microhardness measurements and electron microscopy. Our results highlight that gradation extrusion is a powerful method to produce graded materials with partially ultrafine-grained microstructures. From the point of view of obtaining an ultrafine-grained surface layer with maximum hardness, only a small number of forming elements is needed. It was also found that large incremental deformation by too many forming elements may result in locally heterogeneous microstructures and failure near the billet surface caused by localization of deformation. Furthermore, considering economical aspects of processing, fewer forming elements are preferred since several processing parameter-related cost factors are then significantly lower.
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