In this work, we report on the most recent progress in studying temperature influence on tackiness of greases, as well as the reproducibility of the method. Tackiness and adhesion of greases have been identified as key intrinsic properties that can influence their functionality and performance. During the last eight years, a reliable method to quantify the tackiness and adhesion of greases has evolved from an experimental lab-scale set-up towards a standardised approach, including an ASTM method and a dedicated test tool. The performance of lubricating greases—extensively used in diverse industrial applications—is strongly dependent on their adherence to the substrate, cohesion and thread formation or tackiness of the greases. This issue attracts more and more industrial interest as the complexity in grease formulation evolves and it is harder to differentiate between available greases. With this method, grease formulators will have an efficient measurement tool to support their work.
ASTM Method D3233A uses a Pin&Vee Block tester to evaluate cutting fluids. However, the standard defines a steel-steel contact, uses a small volume of lubricant, and the test report is limited to the 'ultimate failure load'. With our approach, we bring testing closer to reality, using different metallurgies and testing the oils in aqueous emulsion-form. We monitor the frictional torque throughout increasing load, so that differences between products are revealed that are not visible in failure load alone. By modifying lubrication to recirculated or misted conditions, we simulate cutting of forming operations. Consequently, this provides an additional tool for cost efficient ranking of cutting fluids, based on an industry-accepted instrument. We demonstrate same ranking of cutting fluids as well established Tapping Torque Tests, with the advantage of using a simplified and lower cost configuration. Developing a standardized test protocol involves more work on reproducibility and correlation to real machining processes.
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