The performance of two turbocharger impeller designs was evaluated experimentally. The compressor design requirement was for a pressure ratio of 3.6, with a peak pressure ratio of 4.3 at a maximum non-dimensional impeller speed of 1.66. Due to the stress-limited speed the impeller discharge blade backsweep had to be restricted and the application of prewhirl was considered from the outset as a means of extending the operating range. An impeller, designated A, was designed with 25° of prewhirl applied. A second impeller, designated B, was designed with zero prewhirl for comparison purposes, but was not manufactured. A third impeller, C, was manufactured, in place of impleller B, through the modification of an existing design. This experimental study includes the assessment of this third impeller together with impeller A.
SummaryA method of calculation is developed to compute the overall performance of a multi-stage axial compressor, from a knowledge of the individual stage characteristics, by a “stacking” technique. Compressor models are designed and their overall performance calculated. These results are compared to show, qualitatively, the effect of alterations in design and stage performance on overall performance and to find how compressors should be designed for optimum performance.
In this paper we are restricting our attention to those cases of circumferential inlet distortion where the distortion of the velocity profile is too large to be described as a small perturbation. Thus any theory describing the flow must use a mathematical model which is non-linear.
In using the method of stage stacking to compute the off-design performance of multi-stage axial compressors, it has been observed that the limitation on performance at speeds above the design speed has been set by the stall and the choke points of the rear stages(1). Thus if the rear stages can absorb a wide range of mass flows between stalled conditions and choked conditions, a better performance could be obtained.Compressor stages using low stagger blades will absorb a large range of mass flow between stalled and choked condition; but because of the high axial velocity involved in their use, they tend to be unsuitable for low pressure stages because of the high Mach number obtained. In the higher pressure stages the increased gas temperature will lower the Mach number for the same velocity and give more efficient operation.
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