A novel rheometer to study the behavior of granular materials in an aerated bed of particles has been developed. The device, called the aerated bed virtual Couette rheometer, is shown to be able to measure the shear stresses in the quasi-static and in the intermediate flow regimes. To validate the instrument, a Newtonian fluid of known viscosity was first sheared. The device was then used for measuring the shear stress of nonaerated glass beads with three -3D printed cells of different sizes to validate the optimal radial position, r*, where both shear rate and shear stress are independent of the cell radius. The results for the nonaerated glass beads displayed Coulomb behavior. The same behavior was observed when the bed was aerated.These experiments also showed that for a fixed shear rate the shear stress decreases as the aeration velocity, U. increases. K E Y W O R D Saerated bed, rheology, glass beads, granular materials, inertial number

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The design of new technology for processing and manufacturing particulate products requires understanding granular rheology over a broad range of conditions. Powders display a complex behaviour due to their ability to rearrange under stress, and as a result, granular flow is generally classified into three flow regimes, namely a quasi-static regime dominated by frictional contacts, an inertial regime dominated by collisional and kinematic stresses and an intermediate regime where the three sources of stress are important to establish a stress-strain rate relationship. Characterisation of the flowability is generally restricted to the flow initiation in quasi-static regime, even if, transition into inertial conditions is very common in practical applications involving the control of dense flows, such as powder handling, particle formation processes or additive manufacturing. This work presents a critical review of available techniques to characterise the departure from the quasi-static regime into an intermediate flow. We revise the application of shear cells and present different strategies to modify classic devices with external actuation, such as aeration, to operate at higher inertial numbers. We pay particular attention to innovative designs using aerated Couette flow configurations, highlight the complexity in the standardisation and the challenges in advancing towards a universal model.

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